Semi-finished casting products are intermediate

casting Casting is a manufacturing process in which a liquid material is usually poured into a mold, which contains a hollow cavity of the desired shape, and then allowed to solidify. The solidified part is also known as a ''casting'', which is ejected ...

s produced in a steel mill that need further processing before being

finished goods Finished goods are goods that have completed the manufacturing process but have not yet been sold or distributed to the end user. Manufacturing Manufacturing has three classes of inventory: # Raw material # Work in process # Finished goods ...

. There are four types: ''ingots'', ''blooms'', ''billets'', and ''slabs''.

Ingot

Ingots are large rough castings designed for storage and transportation. The shape usually resembles a rectangle or square with generous fillets. They are tapered, usually with the big-end-down.

Bloom

In the era of commercial

wrought iron Wrought iron is an iron alloy with a very low carbon content (less than 0.08%) in contrast to that of cast iron (2.1% to 4%). It is a semi-fused mass of iron with fibrous slag inclusions (up to 2% by weight), which give it a wood-like "grain" ...

, blooms were slag-riddled iron castings poured in a bloomery before being worked into wrought iron. In the era of commercial steel, blooms are intermediate-stage pieces of steel produced by a first pass of

rolling Rolling is a type of motion that combines rotation (commonly, of an axially symmetric object) and translation of that object with respect to a surface (either one or the other moves), such that, if ideal conditions exist, the two are in contact ...

(in a blooming mill) that works the ingots down to a smaller cross-sectional area, but still greater than . Blooms are usually further processed via

rotary piercing Rotary piercing is a hot working metalworking process for forming thick-walled seamless tubing. There are two types: the Mannesmann process, invented in the 1880s, and the Stiefel process, developed two decades later. Mannesmann process A heated ...

structural shape rolling Structural shape rolling, also known as shape rolling and profile rolling, is the rolling and roll forming of structural shapes by passing them through a rolling mill to bend or deform the workpiece to a desired shape while maintaining a constant ...

and profile rolling. Common final products include structural shapes,

rails Rail or rails may refer to: Rail transport *Rail transport and related matters *Rail (rail transport) or railway lines, the running surface of a railway Arts and media Film * ''Rails'' (film), a 1929 Italian film by Mario Camerini * ''Rail'' ( ...

, rods, and

seamless pipe A pipe is a tubular section or hollow cylinder, usually but not necessarily of circular cross-section, used mainly to convey substances which can flow — liquids and gases (fluids), slurries, powders and masses of small solids. I ...

Billet

A billet is a length of metal that has a round or square cross-section, with an area less than . Billets are created directly via

continuous casting Continuous casting, also called strand casting, is the process whereby molten metal is solidified into a "semifinished" billet, bloom, or slab for subsequent rolling in the finishing mills. Prior to the introduction of continuous casting in the ...

extrusion Extrusion is a process used to create objects of a fixed cross-sectional profile by pushing material through a die of the desired cross-section. Its two main advantages over other manufacturing processes are its ability to create very complex ...

or indirectly via hot rolling an ingot or bloom. Billets are further processed via

profile rolling In metalworking, rolling is a metal forming process in which metal stock is passed through one or more pairs of rolls to reduce the thickness, to make the thickness uniform, and/or to impart a desired mechanical property. The concept is simil ...

and drawing. Final products include

bar stock Bar stock, also (colloquially) known as blank, slug or billet, is a common form of raw purified metal, used by industry to manufacture metal parts and products. Bar stock is available in a variety of extrusion shapes and lengths. The most common ...

and

wire Overhead power cabling. The conductor consists of seven strands of steel (centre, high tensile strength), surrounded by four outer layers of aluminium (high conductivity). Sample diameter 40 mm A wire is a flexible strand of metal. Wire is c ...

. Centrifugal casting is also used to produce short circular tubes as billets, usually to achieve a precise metallurgical structure. They are commonly used as cylinder sleeves where the inner and outer diameters are ground and machined to length. Because their size is not modified significantly, they are not always classified as semi-finished casting products. In copper production, a billet is a long, about diameter, of pure copper.

Slab

A slab is a length of metal that is rectangular in cross-section. The slab is created directly by

or indirectly by rolling an ingot on a slabbing mill. Slabs are usually further processed via flat rolling,

skelp Skelp (sometimes spelled scelp) is wrought iron or steel that is rolled or forged into narrow strips and ready to be made into pipe or tubing by being bent (into a cylindrical shape) and welded. The word is most commonly used in the traditional ...

ing, and pipe rolling. Common final products include

sheet metal Sheet metal is metal formed into thin, flat pieces, usually by an industrial process. Sheet metal is one of the fundamental forms used in metalworking, and it can be cut and bent into a variety of shapes. Thicknesses can vary significantly; ex ...

, plates, strip metal,

pipes Pipe(s), PIPE(S) or piping may refer to: Objects * Pipe (fluid conveyance), a hollow cylinder following certain dimension rules ** Piping, the use of pipes in industry * Smoking pipe ** Tobacco pipe * Half-pipe and quarter pipe, semi-circula ...

, and

tubes Tube or tubes may refer to: * ''Tube'' (2003 film), a 2003 Korean film * ''The Tube'' (TV series), a music related TV series by Channel 4 in the United Kingdom * "Tubes" (Peter Dale), performer on the Soccer AM television show * Tube (band), a ...

. Slab are mainly produced through blast furnace route. One of the reasons to preferably produce slab through BF route is to achieve high quality. Global Steel Slab Market Outlook
''Commodity Inside''. 16-08-2018. File:CC-OXY.jpg, An oxygen gas torch cutting a slab File:Slabs stack.jpg, Steel slabs

References

{{reflist Casting (manufacturing) Metalworking terminology