Thread Rolling
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Thread Rolling
In manufacturing, threading is the process of creating a screw thread. More screw threads are produced each year than any other machine element. There are many methods of generating threads, including subtractive methods (many kinds of thread cutting and grinding, as detailed below); deformative or transformative methods (rolling and forming; molding and casting); additive methods (such as 3D printing); or combinations thereof. Overview of methods (comparison, selection, etc.) There are various methods for generating screw threads. The method for any one application is chosen based on constraints—time, money, degree of precision needed (or not needed), what equipment is already available, what equipment purchases could be justified based on resulting unit price of the threaded part (which depends on how many parts are planned), etc. In general, certain thread-generating processes tend to fall along certain portions of the spectrum from toolroom-made parts to mass-produced parts ...
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Manufacturing
Manufacturing is the creation or production of goods with the help of equipment, labor, machines, tools, and chemical or biological processing or formulation. It is the essence of secondary sector of the economy. The term may refer to a range of human activity, from handicraft to high-tech, but it is most commonly applied to industrial design, in which raw materials from the primary sector are transformed into finished goods on a large scale. Such goods may be sold to other manufacturers for the production of other more complex products (such as aircraft, household appliances, furniture, sports equipment or automobiles), or distributed via the tertiary industry to end users and consumers (usually through wholesalers, who in turn sell to retailers, who then sell them to individual customers). Manufacturing engineering is the field of engineering that designs and optimizes the manufacturing process, or the steps through which raw materials are transformed into a final p ...
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Screw-cutting Lathe
A screw-cutting lathe is a machine (specifically, a lathe) capable of cutting very accurate screw threads via single-point screw-cutting, which is the process of guiding the linear motion of the tool bit in a precisely known ratio to the rotating motion of the workpiece. This is accomplished by gearing the leadscrew (which drives the tool bit's movement) to the spindle with a certain gear ratio for each thread pitch. Every degree of spindle rotation is matched by a certain distance of linear tool travel, depending on the desired thread pitch (English or metric, fine or coarse, etc.). The name "screw-cutting lathe" carries a taxonomic qualification on its use—it is a term of historical classification rather than one of current commercial machine tool terminology. Early lathes, many centuries ago, were not adapted to screw-cutting. Later, from the Late Middle Ages until the early nineteenth century, some lathes were distinguishable as "screw-cutting lathes" because of the screw-c ...
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Helix Angle
In mechanical engineering, a helix angle is the angle between any helix and an axial line on its right, circular cylinder or cone. Common applications are screws, helical gears, and worm gears. The helix angle references the axis of the cylinder, distinguishing it from the lead angle, which references a line perpendicular to the axis. Naturally, the helix angle is the geometric complement of the lead angle. The helix angle is measured in degrees. Concept In terms specific to screws, the helix angle can be found by unraveling the helix from the screw, representing the section as a right triangle, and calculating the angle that is formed. Note that while the terminology directly refers to screws, these concepts are analogous to most mechanical applications of the helix angle. The helix angle can be expressed as: ''\mbox = \arctan \left( \frac \right)'' where :''l'' is lead of the screw or gear :''rm'' is mean radius of the screw thread or gear Applications The helix angle is c ...
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