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Tamahagane
''Tamahagane'' (玉鋼) is a type of steel made in the Japanese tradition. The word ''tama'' means "precious". The word ''hagane'' means "steel". Tamahagane is used to make Japanese swords, knives, and other kinds of tools. The carbon content of the majority of analyzed Japanese swords historically lies between 0.5–0.7 mass%; however, the range extends up to 1.5%. Production Tamahagane is made of an iron sand (''satetsu'') found in Shimane, Japan. There are two main types of iron sands: ''akame satetsu'' (赤目砂鉄) and ''masa satetsu'' (真砂砂鉄). Akame is lower quality, masa is better quality. The 'murage' decides the amount of the mixing parts. Depending on the desired result, the murage mixes one or more types of sands. The iron sand is put in a tatara, a clay tub furnace. The clay tub measures about tall, long and {{convert, 4, ft, m wide. The tub is dried and heated to about 1,000 ° C (1800 ° F). Then, it is mixed with charcoal to add carbon to the steel ...
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Japanese Swordsmithing
Japanese swordsmithing is the labour-intensive bladesmithing process developed in Japan for forging traditionally made bladed weapons ( ''nihonto'') including ''katana'', ''wakizashi'', ''tantō'', ''yari'', ''naginata'', ''nagamaki'', ''tachi'', '' nodachi'', ''ōdachi'', ''kodachi'', and ''ya'' (arrow). Japanese sword blades were often forged with different profiles, different blade thicknesses, and varying amounts of grind. ''Wakizashi'' and ''tantō'' were not simply scaled-down ''katana'' but were often forged without a ridge (''hira-zukuri'') or other such forms which were very rare on ''katana''. Traditional methods Steel production The steel used in sword production is known as , or "jewel steel" (''tama'' – ball or jewel, ''hagane'' – steel). ''Tamahagane'' is produced from iron sand, a source of iron ore, and mainly used to make samurai swords, such as the ''katana'', and some tools. The smelting process used is different from the modern mass production of st ...
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Tamahagane
''Tamahagane'' (玉鋼) is a type of steel made in the Japanese tradition. The word ''tama'' means "precious". The word ''hagane'' means "steel". Tamahagane is used to make Japanese swords, knives, and other kinds of tools. The carbon content of the majority of analyzed Japanese swords historically lies between 0.5–0.7 mass%; however, the range extends up to 1.5%. Production Tamahagane is made of an iron sand (''satetsu'') found in Shimane, Japan. There are two main types of iron sands: ''akame satetsu'' (赤目砂鉄) and ''masa satetsu'' (真砂砂鉄). Akame is lower quality, masa is better quality. The 'murage' decides the amount of the mixing parts. Depending on the desired result, the murage mixes one or more types of sands. The iron sand is put in a tatara, a clay tub furnace. The clay tub measures about tall, long and {{convert, 4, ft, m wide. The tub is dried and heated to about 1,000 ° C (1800 ° F). Then, it is mixed with charcoal to add carbon to the steel ...
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Tatara (furnace)
The is the traditional Japanese furnace used for smelting iron and steel. The word later also came to mean the entire building housing the furnace. The traditional steel in Japan comes from ironsand processed in a special way, called tatara system.https://www.jsme.or.jp/tsd/ICBTT/conference02/TatsuoINOUE.html "Science of Tatara and Japanese Sword - Traditional Technology viewed from Modern Science" by Tatsuo INOUE Iron ore was used in the first steel manufacturing in Japan. Tatara steelmaking process using ironsand was conducted in the Kibi Province, which later became the base of the Bizen school of swordsmithing, around the middle of the sixth century, and steelmaking using ironsand is thought to have spread from Kibi to various places in Japan. In western Japan, a low box-shaped furnace different from the Chinese and Korean style was used to refine iron, and in eastern Japan, both a low box-shaped furnace and a vertical furnace unique to Japan were used.
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Steels
Steel is an alloy made up of iron with added carbon to improve its strength and fracture resistance compared to other forms of iron. Many other elements may be present or added. Stainless steels that are corrosion- and oxidation-resistant typically need an additional 11% chromium. Because of its high tensile strength and low cost, steel is used in buildings, infrastructure, tools, ships, trains, cars, machines, electrical appliances, weapons, and rockets. Iron is the base metal of steel. Depending on the temperature, it can take two crystalline forms (allotropic forms): body-centred cubic and face-centred cubic. The interaction of the allotropes of iron with the alloying elements, primarily carbon, gives steel and cast iron their range of unique properties. In pure iron, the crystal structure has relatively little resistance to the iron atoms slipping past one another, and so pure iron is quite ductile, or soft and easily formed. In steel, small amounts of carbon, other ele ...
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Bulat Steel
Bulat is a type of steel alloy known in Russia from medieval times; it was regularly mentioned in Russian legends as the material of choice for cold steel. The name ''булат'' is a Russian transliteration of the Persian word ''fulad'', meaning steel. This type of steel was used by the armies of nomadic peoples. Bulat steel was the main type of steel used for swords in the armies of Genghis Khan. Bulat Steel is generally agreed to be a Russian name for wootz steel, the production method of which has been lost for centuries, and the bulat steel used today makes use of a more recently developed technique. History The secret of bulat manufacturing was lost by the beginning of the 19th century. It is known that the process involved dipping the finished weapon into a vat containing a special liquid of which spiny restharrow extract was a part (the plant's name in Russian, ''stalnik'', reflects its historical role), then holding the sword aloft while galloping on a horse, allowing i ...
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Steel
Steel is an alloy made up of iron with added carbon to improve its strength and fracture resistance compared to other forms of iron. Many other elements may be present or added. Stainless steels that are corrosion- and oxidation-resistant typically need an additional 11% chromium. Because of its high tensile strength and low cost, steel is used in buildings, infrastructure, tools, ships, trains, cars, machines, electrical appliances, weapons, and rockets. Iron is the base metal of steel. Depending on the temperature, it can take two crystalline forms (allotropic forms): body-centred cubic and face-centred cubic. The interaction of the allotropes of iron with the alloying elements, primarily carbon, gives steel and cast iron their range of unique properties. In pure iron, the crystal structure has relatively little resistance to the iron atoms slipping past one another, and so pure iron is quite ductile, or soft and easily formed. In steel, small amounts of carbon, other ...
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Wootz Steel
Wootz steel, also known as Seric steel, is a crucible steel characterized by a pattern of bands and high carbon content. These bands are formed by sheets of microscopic carbides within a tempered martensite or pearlite matrix in higher carbon steel, or by ferrite and pearlite banding in lower carbon steels. It was a pioneering steel alloy developed in India in the mid-1st millennium BC and exported globally. History Wootz steel originated in the mid-1st millennium BC in South India, in present-day Tiruchirappalli, Kodumanal, Erode, Tamil Nadu. There are several ancient Tamil, North Indian, Greek, Chinese and Roman literary references to high carbon Tamil steel. In later times, wootz steel was also made in Golconda in Telangana, Karnataka and Sri Lanka. The steel was exported as cakes of steely iron that came to be known as "Wootz". The method was to heat black magnetite ore in the presence of carbon in a sealed clay crucible inside a charcoal furnace to completely remove sla ...
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Toledo Steel
Toledo steel, historically known for being unusually hard, is from Toledo, Spain, which has been a traditional sword-making, metal-working center since about the Roman period, and came to the attention of Rome when used by Hannibal in the Punic Wars. It soon became a standard source of weaponry for Roman legions. Toledo steel was famed for its high quality alloy. History The name "Toledo steel" comes from the city where these special steel products were most-notably crafted: Toledo, Spain. Toledo steel forging techniques were developed from ancient Spanish customs and used to forge many different types of weapons over the course of many centuries. In simple terms, the Toledo steel technique consisted of a steel blade that enveloped a wrought iron strip, thus preventing the steel from bending or cracking. As such, the strong and durable Toledo steel weapons were said to have had a "soul of iron". In ancient Iberia, blacksmiths in Toledo applied their unique method of forging ...
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Noric Steel
Noric steel was a steel from Noricum, a Celtic kingdom located in modern Austria and Slovenia. The proverbial hardness of Noric steel is expressed by Ovid: ''"...durior ..ferro quod noricus excoquit ignis..."'' which roughly translates to "...harder than iron which Noric fire tempers as Anaxarete towards the advances of Iphis">Anaxarete.html" ;"title="as Anaxarete">as Anaxarete towards the advances of Iphis]..." and it was widely used for the weapons of the Roman military after Noricum joined the Empire in 16 BC. The iron ore was quarried at two mountains in modern Austria still called ''Erzberg'' "ore mountain" today, one at Hüttenberg, Carinthia and the other at Eisenerz, Styria, separated by . The latter is the site of the modern Erzberg mine. Buchwald identifies a sword of found in Krenovica, Moravia as an early example of Noric steel due to a chemical composition consistent with Erzberg ore. A more recent sword, dating to and found in Zemplin, eastern Slovakia, is ...
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Damascus Steel
Damascus steel was the forged steel of the blades of swords smithed in the Near East from ingots of Wootz steel either imported from Southern India or made in production centres in Sri Lanka, or Khorasan, Iran. These swords are characterized by distinctive patterns of banding and mottling reminiscent of flowing water, sometimes in a "ladder" or "rose" pattern. Such blades were reputed to be tough, resistant to shattering, and capable of being honed to a sharp, resilient edge. Wootz (Indian), Pulad (Persian), Fuladh (Arabic), Bulat (Russian) and Bintie (Chinese) are all names for historical ultra-high carbon crucible steel typified by carbide segregation. "Wootz" is an erroneous transliteration of "utsa" or "fountain" in Sanskrit, however since 1794 it has been the primary word used to refer to historical hypereutectoid crucible steel. History Origins The origin of the name "Damascus Steel" is contentious: the Islamic scholars al-Kindi (full name Abu Ya'qub ibn Ishaq al-K ...
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Katana
A is a Japanese sword characterized by a curved, single-edged blade with a circular or squared guard and long grip to accommodate two hands. Developed later than the ''tachi'', it was used by samurai in feudal Japan and worn with the edge facing upward. Since the Muromachi period, many old ''tachi'' were cut from the root and shortened, and the blade at the root was crushed and converted into ''katana''. The specific term for ''katana'' in Japan is ''uchigatana'' (打刀) and the term ''katana'' (刀) often refers to single-edged swords from around the world. Etymology and loanwords The word ''katana'' first appears in Japanese in the '' Nihon Shoki'' of 720. The term is a compound of ''kata'' ("one side, one-sided") + ''na'' ("blade"), in contrast to the double-sided '' tsurugi''. See more at the Wiktionary entry. The ''katana'' belongs to the ''nihontō'' family of swords, and is distinguished by a blade length (''nagasa'') of more than 2 ''shaku'', approximately . ' ...
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Crucible Steel
Crucible steel is steel made by melting pig iron (cast iron), iron, and sometimes steel, often along with sand, glass, ashes, and other flux (metallurgy), fluxes, in a crucible. In ancient times steel and iron were impossible to melt using charcoal or coal fires, which could not produce temperatures high enough. However, pig iron, having a higher carbon content and thus a lower melting point, could be melted, and by soaking wrought iron or steel in the liquid pig-iron for a long time, the carbon content of the pig iron could be reduced as it slowly diffusion, diffused into the iron, turning both into steel. Crucible steel of this type was produced in South and Central Asia during the Middle Ages, medieval era. This generally produced a very hard steel, but also a composite steel that was inhomogeneous, consisting of a very high-carbon steel (formerly the pig-iron) and a lower-carbon steel (formerly the wrought iron). This often resulted in an intricate pattern when the steel was ...
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