Mechanical Testing
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Mechanical Testing
Mechanical testing covers a wide range of tests, which can be divided broadly into two types: # those that aim to determine a material's mechanical properties, independent of geometry. # those that determine the response of a structure to a given action, e.g. testing of composite beams, aircraft structures to destruction, etc. Mechanical testing of materials There exists a large number of tests, many of which are standardized, to determine the various mechanical properties of materials. In general, such tests set out to obtain geometry-independent properties; i.e. those intrinsic to the bulk material. In practice this is not always feasible, since even in tensile tests, certain properties can be influenced by specimen size and/or geometry. Here is a listing of some of the most common tests:Ed. Gale, W.F.; Totemeier, T.C. (2004), Smithells Metals Reference Book (8th Edition), Elsevier *Hardness Testing **Vickers hardness test (HV), which has one of the widest scales **Brinell h ...
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List Of Materials Properties
A materials property is an intensive property of a material, i.e., a physical property that does not depend on the amount of the material. These quantitative properties may be used as a metric by which the benefits of one material versus another can be compared, thereby aiding in materials selection. A property may be a constant or may be a function of one or more independent variables, such as temperature. Materials properties often vary to some degree according to the direction in the material in which they are measured, a condition referred to as anisotropy. Materials properties that relate to different physical phenomena often behave linearly (or approximately so) in a given operating range. Modeling them as linear functions can significantly simplify the differential constitutive equations that are used to describe the property. Equations describing relevant materials properties are often used to predict the attributes of a system. The properties are measured by standardi ...
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Tensile Testing
Tensile testing, also known as tension testing, is a fundamental materials science and engineering test in which a sample is subjected to a controlled tension until failure. Properties that are directly measured via a tensile test are ultimate tensile strength, breaking strength, maximum elongation and reduction in area. From these measurements the following properties can also be determined: Young's modulus, Poisson's ratio, yield strength, and strain-hardening characteristics. ''Uniaxial tensile testing'' is the most commonly used for obtaining the mechanical characteristics of isotropic materials. Some materials use biaxial tensile testing. The main difference between these testing machines being how load is applied on the materials. Purposes of tensile testing Tensile testing might have a variety of purposes, such as: *Select a material or item for an application *Predict how a material will perform in use: normal and extreme forces. * Determine if, or verify that, the ...
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Non-Destructive Testing
Nondestructive testing (NDT) is any of a wide group of analysis techniques used in science and technology industry to evaluate the properties of a material, component or system without causing damage. The terms nondestructive examination (NDE), nondestructive inspection (NDI), and nondestructive evaluation (NDE) are also commonly used to describe this technology. Because NDT does not permanently alter the article being inspected, it is a highly valuable technique that can save both money and time in product evaluation, troubleshooting, and research. The six most frequently used NDT methods are eddy-current, magnetic-particle, liquid penetrant, radiographic, ultrasonic, and visual testing. NDT is commonly used in forensic engineering, mechanical engineering, petroleum engineering, electrical engineering, civil engineering, systems engineering, aeronautical engineering, medicine, and art. Innovations in the field of nondestructive testing have had a profound impact on medical im ...
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Fatigue Testing
Fatigue testing is a specialised form of mechanical testing that is performed by applying cyclic loading to a ''coupon'' or structure. These tests are used either to generate fatigue life and crack growth data, identify critical locations or demonstrate the safety of a structure that may be susceptible to fatigue. Fatigue tests are used on a range of components from coupons through to full size test articles such as automobiles and aircraft. Fatigue tests on coupons are typically conducted using servo hydraulic test machines which are capable of applying large ''variable amplitude'' cyclic loads. ''Constant amplitude'' testing can also be applied by simpler oscillating machines. The ''fatigue life'' of a coupon is the number of cycles it takes to break the coupon. This data can be used for creating stress-life or strain-life curves. The rate of crack growth in a coupon can also be measured, either during the test or afterward using fractography. Testing of coupons can also b ...
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Viscoplasticity
Viscoplasticity is a theory in continuum mechanics that describes the rate-dependent inelastic behavior of solids. Rate-dependence in this context means that the deformation of the material depends on the rate at which loads are applied. The inelastic behavior that is the subject of viscoplasticity is plastic deformation which means that the material undergoes unrecoverable deformations when a load level is reached. Rate-dependent plasticity is important for transient plasticity calculations. The main difference between rate-independent plastic and viscoplastic material models is that the latter exhibit not only permanent deformations after the application of loads but continue to undergo a creep flow as a function of time under the influence of the applied load. The elastic response of viscoplastic materials can be represented in one-dimension by Hookean spring elements. Rate-dependence can be represented by nonlinear dashpot elements in a manner similar to viscoelasticity. ...
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Fracture Toughness
In materials science, fracture toughness is the critical stress intensity factor of a sharp crack where propagation of the crack suddenly becomes rapid and unlimited. A component's thickness affects the constraint conditions at the tip of a crack with thin components having plane stress conditions and thick components having plane strain conditions. Plane strain conditions give the lowest fracture toughness value which is a material property. The critical value of stress intensity factor in mode I loading measured under plane strain conditions is known as the plane strain fracture toughness, denoted K_\text. When a test fails to meet the thickness and other test requirements that are in place to ensure plane strain conditions, the fracture toughness value produced is given the designation K_\text. Fracture toughness is a quantitative way of expressing a material's resistance to crack propagation and standard values for a given material are generally available. Slow self-sust ...
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Charpy Test
In materials science, the Charpy impact test, also known as the Charpy V-notch test, is a standardized high strain rate test which determines the amount of energy absorbed by a material during fracture. Absorbed energy is a measure of the material's notch toughness. It is widely used in industry, since it is easy to prepare and conduct and results can be obtained quickly and cheaply. A disadvantage is that some results are only comparative. The test was pivotal in understanding the fracture problems of ships during World War II. The test was developed around 1900 by S. B. Russell (1898, American) and Georges Charpy (1901, French). The test became known as the Charpy test in the early 1900s due to the technical contributions and standardization efforts by Charpy. History In 1896, S. B. Russell introduced the idea of ''residual fracture energy'' and devised a pendulum fracture test. Russell's initial tests measured un-notched samples. In 1897, Frémont introduced a test to me ...
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Izod Test
The Izod impact strength test is an ASTM standard method of determining the impact resistance of materials. A pivoting arm is raised to a specific height (constant potential energy) and then released. The arm swings down hitting a notched sample, breaking the specimen. The energy absorbed by the sample is calculated from the height the arm swings to after hitting the sample. A notched sample is generally used to determine impact energy and notch sensitivity. The test is similar to the Charpy impact test but uses a different arrangement of the specimen under test. The Izod impact test differs from the Charpy impact test in that the sample is held in a cantilevered beam configuration as opposed to a three-point bending configuration. The test is named after the English engineer Edwin Gilbert Izod (1876–1946), who described it in his 1903 address to the British Association, subsequently published in ''Engineering''.Izod, Gilbert, 'Testing brittleness of steel', ''Engineering'', ...
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Barcol Hardness Test
The Barcol hardness test characterizes the indentation hardness of materials through the depth of penetration of an indentor, loaded on a material sample and compared to the penetration in a reference material. The method is most often used for composite materials such as reinforced thermosetting resins or to determine how much a resin or plastic has cured. The test complements the measurement of glass transition temperature, as an indirect measure of the degree of cure of a composite. It is inexpensive and quick, and provides information on the cure throughout a part. Barcol impressor Originally called the Barber-Colman Impressor, the Barcol impressor was developed by Walter Colman as a hand-held, portable means of assessing the hardness of a material during World War II. The United States Army Air Corps required a hand-held method of checking the hardness of rivets due to concerns that aircraft could be sabotaged by replacing normal rivets with soft lead or wooden ones which woul ...
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Eprouvette Plate Cassee Wb
As used by ordnance departments and armories, an Eprouvette is a one piece, fixed elevation mortar used to test the strength of gunpowder. It went out of general use by the middle of the 19th century. In use, a carefully weighed quantity of powder (charge) was placed inside, followed by a standard weight shot. The charge was fired and the distance the shot flew was measured and compared to the expected standard distance. It was first introduced in the middle of the 1600s. Eprouvettes were also used to test the strength of small-arms powder, starting in the second half of the 1500s. These evolved into pistol-size devices which were used until the end of the black powder Gunpowder, also commonly known as black powder to distinguish it from modern smokeless powder, is the earliest known chemical explosive. It consists of a mixture of sulfur, carbon (in the form of charcoal) and potassium nitrate (saltpeter). Th ... era, at the close of the 1800s. References External lin ...
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Shore Durometer
The Shore durometer is a device for measuring the hardness of a material, typically of polymers. Higher numbers on the scale indicate a greater resistance to indentation and thus harder materials. Lower numbers indicate less resistance and softer materials. The term is also used to describe a material's rating on the scale, as in an object having a "'Shore durometer' of 90." The scale was defined by Albert Ferdinand Shore, who developed a suitable device to measure hardness in the 1920s. It was neither the first hardness tester nor the first to be called a ''durometer'' ( ISV '' duro-'' and '' -meter''; attested since the 19th century), but today that name usually refers to Shore hardness; other devices use other measures, which return corresponding results, such as for Rockwell hardness. Durometer scales There are several scales of durometer, used for materials with different properties. The two most common scales, using slightly different measurement systems, are the ASTM ...
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