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Lost-foam Casting
Lost-foam casting (LFC) is a type of evaporative-pattern casting process that is similar to investment casting except foam is used for the pattern instead of wax. This process takes advantage of the low boiling point of polymer foams to simplify the investment casting process by removing the need to melt the wax out of the mold. Process First, a pattern is made from polystyrene foam, which can be done by many different ways. For small volume runs the pattern can be hand cut or machined from a solid block of foam, or a sheet of foam core board if the geometry is simple enough it can even be cut using a hot-wire foam cutter. If the volume is large, then the pattern can be mass-produced by a process similar to injection molding. Pre-expanded beads of polystyrene are injected into a preheated aluminum mold at low pressure. Steam is then applied to the polystyrene which causes it to expand more to fill the die. The final pattern is approximately 97.5% air and 2.5% polystyrene. Pre- ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Foundry
A foundry is a factory that produces metal castings. Metals are cast into shapes by melting them into a liquid, pouring the metal into a mold, and removing the mold material after the metal has solidified as it cools. The most common metals processed are aluminum and cast iron. However, other metals, such as bronze, brass, steel, magnesium, and zinc, are also used to produce castings in foundries. In this process, parts of desired shapes and sizes can be formed. Foundries are one of the largest contributors to the manufacturing recycling movement, melting and recasting millions of tons of scrap metal every year to create new durable goods. Moreover, many foundries use sand in their molding process. These foundries often use, recondition, and reuse sand, which is another form of recycling. Process In metalworking, casting involves pouring liquid metal into a mold, which contains a hollow cavity of the desired shape, and then allowing it to cool and solidify. The solidified pa ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
General Motors
The General Motors Company (GM) is an American Multinational corporation, multinational Automotive industry, automotive manufacturing company headquartered in Detroit, Michigan, United States. It is the largest automaker in the United States and was the largest in the world for 77 years before losing the top spot to Toyota in 2008. General Motors operates manufacturing plants in eight countries. Its four core automobile brands are Chevrolet, Buick, GMC (automobile), GMC, and Cadillac. It also holds interests in Chinese brands Wuling Motors and Baojun as well as DMAX (engines), DMAX via joint ventures. Additionally, GM also owns the BrightDrop delivery vehicle manufacturer, GM Defense, a namesake Defense vehicles division which produces military vehicles for the United States government and military; the vehicle safety, security, and information services provider OnStar; the auto parts company ACDelco, a GM Financial, namesake financial lending service; and majority ownership in t ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Armand Vaillancourt
Armand J. R. Vaillancourt (born September 3, 1929) is a Canadian sculptor, painter and performance artist from Quebec. He is known for his public art fountain entitled Vaillancourt Fountain located in San Francisco. He lives in Montreal. Biography Armand J. R. Vaillancourt was born on September 3, 1929 in Black Lake, Quebec, Canada. He received his art training at the École des beaux-arts de Montréal. In 1971, a publicly commissioned fountain entitled Vaillancourt Fountain, often called "Québec libre!", was installed in the Embarcadero Plaza in San Francisco, United States. One of his best known sculptures, ''Québec libre!'' is representative of the relationship between Vaillancourt's art and his political convictions. It is a large concrete fountain, 200 feet long, 140 feet wide and 36 feet high sitting near the city's financial district at the Embarcadero Center. The night before its inauguration, Vaillancourt inscribed ''Québec libre!'' in red letters, to note his suppor ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Directional Solidification
Directional solidification (DS) and progressive solidification are types of solidification within castings. Directional solidification is solidification that occurs from farthest end of the casting and works its way towards the sprue. Progressive solidification, also known as parallel solidification,. is solidification that starts at the walls of the casting and progresses perpendicularly from that surface.. Theory - Most metals and alloys shrink as the material changes from a liquid state to a solid state. Therefore, if liquid material is not available to compensate for this shrinkage a '' shrinkage defect'' forms. When progressive solidification dominates over directional solidification a shrinkage defect will form. The geometrical shape of the mold cavity has a direct effect on progressive and directional solidification. At the end of tunnel-type geometries, divergent heat flow occurs, which causes that area of the casting to cool faster than surrounding areas; this is call ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Flash (manufacturing)
Flash, also known as flashing, is excess material attached to a molded, forged, or cast product, which must usually be removed. This is typically caused by leakage of the material between the two surfaces of a mold (beginning along the parting line) or between the base material and the mold in the case of overmolding. Details Molding flash is seen when the optimized parameter on cull height is not calibrated. Proper design of mold parting surfaces can reduce or eliminate flash. Molding flash can be caused from old or worn mold cavities that no longer fit tightly together. Other times, the complexity of the part requires so many mating pieces with such precise geometries that it is almost impossible to create a perfect fit on every impression. Most often, the type of material being molded, and its attendant viscosity in its liquid form, is the primary factor that leads to the creation of the unwanted mold flash.Bozzelli, Joh"An Expert Tells How to Stop Flash" ''Plastics Technology ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Draft Angle
In engineering, draft is the amount of taper for molded or cast parts perpendicular to the parting line. It can be measured in degree Degree may refer to: As a unit of measurement * Degree (angle), a unit of angle measurement ** Degree of geographical latitude ** Degree of geographical longitude * Degree symbol (°), a notation used in science, engineering, and mathematics ...s or mm/mm (in/in). Consider the fabrication of a hollow plastic box, without lid. Once the plastic has hardened around the mold, the mold must be removed. As the plastic hardens, it may contract slightly. By tapering the sides of the mold by an appropriate "draft angle", for instance 2° (two degrees), the mold will be easier to remove. This is a practice that is used, in applicable cases, when working with fiberglass. If the mold is to be removed from the top, the box should taper in towards the bottom, such that measuring the bottom internal dimension will yield a smaller length and width than m ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Core (casting)
A core is a device used in casting and moulding processes to produce internal cavities and reentrant angles (an interior angle that is greater than 180°). The core is normally a disposable item that is destroyed to get it out of the piece.. They are most commonly used in sand casting, but are also used in die casting and injection moulding. For example, cores define multiple passages inside cast engine blocks. One model of GM V-8 engine requires 5 dry-sand cores for every casting. Materials required to make cores *Core sand *Bentonite clay *Pulverized coal *Resin oil Advantages and disadvantages Cores are useful for features that cannot tolerate draft or to provide detail that cannot otherwise be integrated into a core-less casting or mold. The main disadvantage is the additional cost to incorporate cores. Requirements There are seven requirements for cores: #Green strength: In the green condition, there must be adequate strength for handling #In the hardened state, it must b ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Root Mean Square
In mathematics and its applications, the root mean square of a set of numbers x_i (abbreviated as RMS, or rms and denoted in formulas as either x_\mathrm or \mathrm_x) is defined as the square root of the mean square (the arithmetic mean of the squares) of the set. The RMS is also known as the quadratic mean (denoted M_2) and is a particular case of the generalized mean. The RMS of a continuously varying function (denoted f_\mathrm) can be defined in terms of an integral of the squares of the instantaneous values during a cycle. For alternating electric current, RMS is equal to the value of the constant direct current that would produce the same power dissipation in a resistive load. In estimation theory, the root-mean-square deviation of an estimator is a measure of the imperfection of the fit of the estimator to the data. Definition The RMS value of a set of values (or a continuous-time waveform) is the square root of the arithmetic mean of the squares of the values, or th ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Copper
Copper is a chemical element with the symbol Cu (from la, cuprum) and atomic number 29. It is a soft, malleable, and ductile metal with very high thermal and electrical conductivity. A freshly exposed surface of pure copper has a pinkish-orange color. Copper is used as a conductor of heat and electricity, as a building material, and as a constituent of various metal alloys, such as sterling silver used in jewelry, cupronickel used to make marine hardware and coins, and constantan used in strain gauges and thermocouples for temperature measurement. Copper is one of the few metals that can occur in nature in a directly usable metallic form ( native metals). This led to very early human use in several regions, from circa 8000 BC. Thousands of years later, it was the first metal to be smelted from sulfide ores, circa 5000 BC; the first metal to be cast into a shape in a mold, c. 4000 BC; and the first metal to be purposely alloyed with another metal, tin, to create ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Stainless Steel
Stainless steel is an alloy of iron that is resistant to rusting and corrosion. It contains at least 11% chromium and may contain elements such as carbon, other nonmetals and metals to obtain other desired properties. Stainless steel's corrosion resistance, resistance to corrosion results from the chromium, which forms a Passivation (chemistry), passive film that can protect the material and self-healing material, self-heal in the presence of oxygen. The alloy's properties, such as luster and resistance to corrosion, are useful in many applications. Stainless steel can be rolled into Sheet metal, sheets, plates, bars, wire, and tubing. These can be used in cookware, cutlery, surgical instruments, major appliances, vehicles, construction material in large buildings, industrial equipment (e.g., in paper mills, chemical plants, water treatment), and storage tanks and tankers for chemicals and food products. The biological cleanability of stainless steel is superior to both alumi ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Nickel
Nickel is a chemical element with symbol Ni and atomic number 28. It is a silvery-white lustrous metal with a slight golden tinge. Nickel is a hard and ductile transition metal. Pure nickel is chemically reactive but large pieces are slow to react with air under standard conditions because a passivation layer of nickel oxide forms on the surface that prevents further corrosion. Even so, pure native nickel is found in Earth's crust only in tiny amounts, usually in ultramafic rocks, and in the interiors of larger nickel–iron meteorites that were not exposed to oxygen when outside Earth's atmosphere. Meteoric nickel is found in combination with iron, a reflection of the origin of those elements as major end products of supernova nucleosynthesis. An iron–nickel mixture is thought to compose Earth's outer and inner cores. Use of nickel (as natural meteoric nickel–iron alloy) has been traced as far back as 3500 BCE. Nickel was first isolated and classified as an e ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
