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Gashing
Gashing is a machining process used to rough out coarse pitched gears and sprockets. It is commonly used on worm wheels before hobbing, but also used on internal and external spur gears, bevel gears, helical gears, and gear racks. The process is performed on ''gashers'' or universal milling machines, especially in the case of worm wheels. After gashing the gear or sprocket is finished via hobbing, shaping, or shaving.. Equipment ''Gashers'' are large, heavy-duty machine tools. They have horizontal and vertical slideways, precise indexing, large diameter ballscrews, and spindle drive motors up to . They are usually controlled via computer numerical control (CNC) or a microprocessor. While they are usually used for rough cutting, they are also sometimes used for finishing. For example, gashers are used for the production of large roller-chain sprockets. Process Gashing was first used to rough out worm wheels using a universal milling machine, but then dedicated gashers were built t ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Gashing With Slitting Cutters
Gashing is a machining process used to rough out coarse pitched gears and sprockets. It is commonly used on worm wheels before hobbing, but also used on internal and external spur gears, bevel gears, helical gears, and gear racks. The process is performed on ''gashers'' or universal milling machines, especially in the case of worm wheels. After gashing the gear or sprocket is finished via hobbing, shaping, or shaving.. Equipment ''Gashers'' are large, heavy-duty machine tools. They have horizontal and vertical slideways, precise indexing, large diameter ballscrews, and spindle drive motors up to . They are usually controlled via computer numerical control (CNC) or a microprocessor. While they are usually used for rough cutting, they are also sometimes used for finishing. For example, gashers are used for the production of large roller-chain sprockets. Process Gashing was first used to rough out worm wheels using a universal milling machine, but then dedicated gashers were built t ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Worm Wheel
A worm drive is a gear arrangement in which a worm (which is a gear in the form of a screw) meshes with a worm wheel (which is similar in appearance to a spur gear). The two elements are also called the worm screw and worm gear. The terminology is often confused by imprecise use of the term ''worm gear'' to refer to the worm, the worm wheel, or the worm drive as a unit. The worm drive or "endless screw" was invented by either Archytas of Terentum, Apollonius of Perga, or Archimedes, the last one being the most probable author.Witold Rybczynski, '' One good turn : a natural history of the screwdriver and the screw''. London, 2000. Page 139. The worm drive later appeared in the Indian subcontinent, for use in roller cotton gins, during the Delhi Sultanate in the thirteenth or fourteenth centuries.Irfan Habib''Economic History of Medieval India, 1200–1500'', page 53 Pearson Education Explanation A gearbox designed using a worm and worm wheel is considerably smaller than o ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Hobbing
Hobbing is a machining process for gear cutting, cutting splines, and cutting sprockets on a hobbing machine, which is a special type of milling machine. The teeth or splines of the gear are progressively cut into the material (a flat, cylindrical piece of metal) by a series of cuts made by a cutting tool called a hob. Hobbing is relatively fast and inexpensive compared to most other gear-forming processes and is used for a broad range of parts and quantities. Hobbing is especially common for machining spur and helical gears. A type of skiving that is analogous to the hobbing of external gears can be applied to the cutting of internal gears, which are skived with a rotary cutter (rather than shaped or broached). Process Hobbing uses a hobbing machine with two skew spindles. One spindle is mounted with a blank workpiece and the other holds the hob. The angle between the hob's spindle (axis) and the workpiece's spindle varies depending on the type part being manufacture ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Worm Gear
A worm drive is a gear arrangement in which a worm (which is a gear in the form of a screw) meshes with a worm wheel (which is similar in appearance to a spur gear). The two elements are also called the worm screw and worm gear. The terminology is often confused by imprecise use of the term ''worm gear'' to refer to the worm, the worm wheel, or the worm drive as a unit. The worm drive or "endless screw" was invented by either Archytas of Terentum, Apollonius of Perga, or Archimedes, the last one being the most probable author.Witold Rybczynski, '' One good turn : a natural history of the screwdriver and the screw''. London, 2000. Page 139. The worm drive later appeared in the Indian subcontinent, for use in roller cotton gins, during the Delhi Sultanate in the thirteenth or fourteenth centuries.Irfan Habib''Economic History of Medieval India, 1200–1500'', page 53 Pearson Education Explanation A gearbox designed using a worm and worm wheel is considerably smaller than on ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Machining
Machining is a process in which a material (often metal) is cut to a desired final shape and size by a controlled material-removal process. The processes that have this common theme are collectively called subtractive manufacturing, which utilizes machine tools, in contrast to ''additive manufacturing'' (3D printing), which uses controlled addition of material. Machining is a part of the manufacture of many metal products, but it can also be used on other materials such as wood, plastic, ceramic, and composite material. A person who specializes in machining is called a machinist. A room, building, or company where machining is done is called a machine shop. Much of modern-day machining is carried out by computer numerical control (CNC), in which computers are used to control the movement and operation of the mills, lathes, and other cutting machines. This increases efficiency, as the CNC machine runs unmanned therefore reducing labour costs for machine shops. History and ter ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Ballscrew
A ball screw (or ballscrew) is a mechanical linear actuator that translates rotational motion to linear motion with little friction. A threaded shaft provides a helical raceway for ball bearings which act as a precision screw. As well as being able to apply or withstand high thrust loads, they can do so with minimum internal friction. They are made to close tolerances and are therefore suitable for use in situations in which high precision is necessary. The ball assembly acts as the nut while the threaded shaft is the screw. In contrast to conventional leadscrews, ballscrews tend to be rather bulky, due to the need to have a mechanism to recirculate the balls. Another form of linear actuator based on a rotating rod is the threadless ballscrew, a.k.a. "rolling ring drive". In this design, three (or more) rolling-ring bearings are arranged symmetrically in a housing surrounding a smooth (threadless) actuator rod or shaft. The bearings are set at an angle to the rod, and this a ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Carbide Insert
Cemented carbides are a class of hard materials used extensively for cutting tools, as well as in other industrial applications. It consists of fine particles of carbide cemented into a composite by a binder metal. Cemented carbides commonly use tungsten carbide (WC), titanium carbide (TiC), or tantalum carbide (TaC) as the aggregate. Mentions of "carbide" or "tungsten carbide" in industrial contexts usually refer to these cemented composites. Most of the time, carbide cutters will leave a better surface finish on a part and allow for faster machining than high-speed steel or other tool steels. Carbide tools can withstand higher temperatures at the cutter-workpiece interface than standard high-speed steel tools (which is a principal reason enabling the faster machining). Carbide is usually superior for the cutting of tough materials such as carbon steel or stainless steel, as well as in situations where other cutting tools would wear away faster, such as high-quantity product ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Interpolate
In the mathematical field of numerical analysis, interpolation is a type of estimation, a method of constructing (finding) new data points based on the range of a discrete set of known data points. In engineering and science, one often has a number of data points, obtained by sampling or experimentation, which represent the values of a function for a limited number of values of the independent variable. It is often required to interpolate; that is, estimate the value of that function for an intermediate value of the independent variable. A closely related problem is the approximation of a complicated function by a simple function. Suppose the formula for some given function is known, but too complicated to evaluate efficiently. A few data points from the original function can be interpolated to produce a simpler function which is still fairly close to the original. The resulting gain in simplicity may outweigh the loss from interpolation error and give better performance in c ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Endmill
An end mill is a type of milling cutter, a cutting tool used in industrial milling applications. It is distinguished from the drill bit in its application, geometry, and manufacture. While a drill bit can only cut in the axial direction, most milling bits can cut in the radial direction. Not all mills can cut axially; those designed to cut axially are known as end mills. End mills are used in milling applications such as profile milling, tracer milling, face milling, and plunging. Types Several broad categories of end- and face-milling tools exist, such as center-cutting versus non-center-cutting (whether the mill can take plunging cuts); and categorization by number of flutes; by helix angle; by material; and by coating material. Each category may be further divided by specific application and special geometry. A very popular helix angle, especially for general cutting of metal materials, is 30°. For finishing end mills, it is common to see more tight spiral, with helix an ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Indexing (motion)
Indexing in reference to motion is moving (or being moved) into a new position or location quickly and easily but also precisely. When indexing a machine part, its new location is known to within a few hundredths of a millimeter (thousandths of an inch), or often even to within a few thousandths of a millimeter (ten-thousandths of an inch), despite the fact that no elaborate measuring or layout was needed to establish that location. In reference to multi-edge cutting inserts, indexing is the process of exposing a new cutting edge for use. Indexing is a necessary kind of motion in many areas of mechanical engineering and machining. An object that indexes, or can be indexed, is said to be indexable. Usually when the word ''indexing'' is used, it refers specifically to rotation. That is, indexing is most often the quick and easy but precise rotation of a machine part through a certain known number of degrees. For example, ''Machinery's Handbook'', 25th edition, in its section on milli ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Lead (engineering)
Lead is the axial advance of a helix or screw during one complete turn (360°) The lead for a screw thread is the axial travel for a single revolution. ''Pitch'' is defined as the axial distance between adjacent threads on a helix or screw. In most screws, called "''single start''" screws, which have a single helical thread along their length, the lead and pitch are equal. They only differ in "''multiple start''" screws, which have several intertwined threads. In these screws, the lead is equal to the pitch multiplied by the number of "''starts''". Lead angle is the angle between the helix and a plane of rotation. It is the complement of the helix angle, and is used for convenience in worms and hobs. It is understood to be at the standard pitch diameter unless otherwise specified. The lead angle can be expressed as: :\mbox = \arctan \left( \frac \right) where :''l'' is lead of the helix :''dm'' is mean diameter of the helix In American literature ''λ'' is used to n ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Milling Cutter
Milling cutters are cutting tools typically used in milling machines or machining centres to perform milling operations (and occasionally in other machine tools). They remove material by their movement within the machine (e.g., a ball nose mill) or directly from the cutter's shape (e.g., a form tool such as a hobbing cutter). Features of a milling cutter Milling cutters come in several shapes and many sizes. There is also a choice of coatings, as well as rake angle and number of cutting surfaces. * Shape: Several standard shapes of milling cutter are used in industry today, which are explained in more detail below. * Flutes / teeth: The flutes of the milling bit are the deep helical grooves running up the cutter, while the sharp blade along the edge of the flute is known as the tooth. The tooth cuts the material, and chips of this material are pulled up the flute by the rotation of the cutter. There is almost always one tooth per flute, but some cutters have two teeth per flu ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
