Composite Overwrapped Pressure Vessel
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Composite Overwrapped Pressure Vessel
A composite overwrapped pressure vessel (COPV) is a vessel consisting of a thin, non-structural liner wrapped with a structural fiber composite, designed to hold a fluid under pressure. The liner provides a barrier between the fluid and the composite, preventing leaks (which can occur through matrix microcracks which do not cause structural failure) and chemical degradation of the structure. In general, a protective shell is applied for protective shielding against impact damage. The most commonly used composites are fiber reinforced polymers (FRP), using carbon and kevlar fibers. The primary advantage of a COPV as compared to a similar sized metallic pressure vessel is lower weight; COPVs, however, carry an increased cost of manufacturing and certification. Overview A composite overwrapped pressure vessel (COPV) is a pressure-containing vessel, typically composed of a metallic liner, a composite overwrap, and one or more bosses. They are used in spaceflight due to their high ...
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Copv Tank Close Out Prior To Flight
A composite overwrapped pressure vessel (COPV) is a vessel consisting of a thin, non-structural liner wrapped with a structural fiber composite, designed to hold a fluid under pressure. The liner provides a barrier between the fluid and the composite, preventing leaks (which can occur through matrix microcracks which do not cause structural failure) and chemical degradation of the structure. In general, a protective shell is applied for protective shielding against impact damage. The most commonly used composites are fiber reinforced polymers (FRP), using carbon and kevlar fibers. The primary advantage of a COPV as compared to a similar sized metallic pressure vessel is lower weight; COPVs, however, carry an increased cost of manufacturing and certification. Overview A composite overwrapped pressure vessel (COPV) is a pressure-containing vessel, typically composed of a metallic liner, a composite overwrap, and one or more bosses. They are used in spaceflight due to their high- ...
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Autofrettage
Autofrettage is a work hardening process in which a pressure vessel (thick walled) is subjected to enormous pressure, causing internal portions of the part to yield plastically, resulting in internal compressive residual stresses once the pressure is released. The goal of autofrettage is to increase the pressure carrying capacity of the final product. Inducing residual compressive stresses into materials can also increase their resistance to stress corrosion cracking; that is, non-mechanically-assisted cracking that occurs when a material is placed in a corrosive environment in the presence of tensile stress. The technique is commonly used in manufacture of high-pressure pump cylinders, warship and gun barrels, and fuel injection systems for diesel engines. Due to work hardening process it also enhances wear life of the barrel marginally. While autofrettage will induce some work hardening, that is not the primary mechanism of strengthening. The start point is a single steel tube ...
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AMOS-6
AMOS-6 was an Israeli communications satellite, one of the Spacecom AMOS series, that was built by Israel Aerospace Industries (IAI), a defense and aerospace company. AMOS-6 was intended to be launched on flight 29 of a SpaceX Falcon 9 to geostationary transfer orbit (GTO) on 3 September 2016. On 1 September 2016, during the run-up to a static fire test, there was an anomaly on the launch pad, resulting in an explosion and the loss of the vehicle and AMOS-6. There were no injuries. Terminology AMOS stands for "Affordable Modular Optimized Satellite" and is also an allusion to the prophet Amos. This spacecraft is the second implementation of the AMOS-4000 satellite bus, the first was the AMOS-4. It is one of a AMOS series of satellites built by Israel Aerospace Industries (IAI). History Spacecom, the AMOS satellites operator, announced in June 2012 that it had signed a US$195 million contract to build AMOS-6, the newest addition to the AMOS constellation, with Israe ...
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Falcon 9
Falcon 9 is a partially reusable medium lift launch vehicle that can carry cargo and crew into Earth orbit, produced by American aerospace company SpaceX. The rocket has two stages. The first (booster) stage carries the second stage and payload to a certain altitude, after which the second stage lifts the payload to its ultimate destination. The rocket evolved through several versions. V1.0 flew from 2010–2013, V1.1 flew from 2013–2016, while V1.2 Full Thrust first launched in 2015, encompassing the Block 5 variant, flying since May 2018. The booster is capable of landing vertically to facilitate reuse. This feat was first achieved on flight 20 in December 2015. Since then, SpaceX has successfully landed boosters over 100 times. Individual boosters have flown as many as 15 flights. Both stages are powered by SpaceX Merlin engines, using cryogenic liquid oxygen and rocket-grade kerosene (RP-1) as propellants. The heaviest payloads flown to geostationary transfer or ...
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SpaceX
Space Exploration Technologies Corp. (SpaceX) is an American spacecraft manufacturer, launcher, and a satellite communications corporation headquartered in Hawthorne, California. It was founded in 2002 by Elon Musk with the stated goal of reducing space transportation costs to enable the colonization of Mars. The company manufactures the Falcon 9, Falcon Heavy, and Starship launch vehicles, several rocket engines, Cargo Dragon and Crew Dragon spacecraft, and Starlink communications satellites. SpaceX is developing a satellite internet constellation named Starlink to provide commercial internet service. In January 2020, the Starlink constellation became the largest satellite constellation ever launched, and as of December 2022 comprises over 3,300 small satellites in orbit. The company is also developing Starship, a privately funded, fully reusable, super heavy-lift launch system for interplanetary and orbital spaceflight. It is intended to become SpaceX's primary orbi ...
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Nondestructive Evaluation
Nondestructive testing (NDT) is any of a wide group of analysis techniques used in science and technology industry to evaluate the properties of a material, component or system without causing damage. The terms nondestructive examination (NDE), nondestructive inspection (NDI), and nondestructive evaluation (NDE) are also commonly used to describe this technology. Because NDT does not permanently alter the article being inspected, it is a highly valuable technique that can save both money and time in product evaluation, troubleshooting, and research. The six most frequently used NDT methods are eddy-current, magnetic-particle, liquid penetrant, radiographic, ultrasonic, and visual testing. NDT is commonly used in forensic engineering, mechanical engineering, petroleum engineering, electrical engineering, civil engineering, systems engineering, aeronautical engineering, medicine, and art. Innovations in the field of nondestructive testing have had a profound impact on medical im ...
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Hydrostatic Test
A hydrostatic test is a way in which pressure vessels such as pipelines, plumbing, gas cylinders, boilers and fuel tanks can be tested for strength and leaks. The test involves filling the vessel or pipe system with a liquid, usually water, which may be dyed to aid in visual leak detection, and pressurization of the vessel to the specified test pressure. Pressure tightness can be tested by shutting off the supply valve and observing whether there is a pressure loss. The location of a leak can be visually identified more easily if the water contains a colorant. Strength is usually tested by measuring permanent deformation of the container. Hydrostatic testing is the most common method employed for testing pipes and pressure vessels. Using this test helps maintain safety standards and durability of a vessel over time. Newly manufactured pieces are initially qualified using the hydrostatic test. They are then revalidated at regular intervals according to the relevant standard. In s ...
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NASA
The National Aeronautics and Space Administration (NASA ) is an independent agency of the US federal government responsible for the civil space program, aeronautics research, and space research. NASA was established in 1958, succeeding the National Advisory Committee for Aeronautics (NACA), to give the U.S. space development effort a distinctly civilian orientation, emphasizing peaceful applications in space science. NASA has since led most American space exploration, including Project Mercury, Project Gemini, the 1968-1972 Apollo Moon landing missions, the Skylab space station, and the Space Shuttle. NASA supports the International Space Station and oversees the development of the Orion spacecraft and the Space Launch System for the crewed lunar Artemis program, Commercial Crew spacecraft, and the planned Lunar Gateway space station. The agency is also responsible for the Launch Services Program, which provides oversight of launch operations and countdown management f ...
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Boss (engineering)
In engineering, a boss is a protruding feature on a work piece. A common use for a boss is to locate one object within a pocket or hole of another object. For instance, some motors use a precisely machined boss on the front face to locate it on the mating part. Like a process on a bone, bosses on castings can provide attachment points or bearing surfaces. The term 'boss' when used in engineering can also relate to a finishing edge around (usually) a circular opening that allows the opening to locate onto, or within another opening thus locating or joining two items together with a view to the location or joining being temporary or semi-permanent. A common everyday example of a boss is the housing of the rotation spindle in a washing machine drum, or on a cylinder lawn mower at the end of the cutting blade cylinder which may house a bearing set to allow the cylinder to rotate through one plane, but held firm in another plane. A boss can also be a brass eyelet on a sail. It is a gener ...
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Pressure Vessel
A pressure vessel is a container designed to hold gases or liquids at a pressure substantially different from the ambient pressure. Construction methods and materials may be chosen to suit the pressure application, and will depend on the size of the vessel, the contents, working pressure, mass constraints, and the number of items required. Pressure vessels can be dangerous, and fatal accidents have occurred in the history of their development and operation. Consequently, pressure vessel design, manufacture, and operation are regulated by engineering authorities backed by legislation. For these reasons, the definition of a pressure vessel varies from country to country. Design involves parameters such as maximum safe operating pressure and temperature, safety factor, corrosion allowance and minimum design temperature (for brittle fracture). Construction is tested using nondestructive testing, such as ultrasonic testing, radiography, and pressure tests. Hydrostatic pressure tests ...
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Altair X248-A2 Rocket Stage
Altair is the brightest star in the constellation of Aquila and the twelfth-brightest star in the night sky. It has the Bayer designation Alpha Aquilae, which is Latinised from α Aquilae and abbreviated Alpha Aql or α Aql. Altair is an A-type main-sequence star with an apparent visual magnitude of 0.77 and is one of the vertices of the Summer Triangle asterism; the other two vertices are marked by Deneb and Vega. It is located at a distance of from the Sun. Altair is currently in the G-cloud—a nearby interstellar cloud, an accumulation of gas and dust. Altair rotates rapidly, with a velocity at the equator of approximately 286 km/s.From values of ''v'' sin ''i'' and ''i'' in the second column of Table 1, Monnier et al. 2007. This is a significant fraction of the star's estimated breakup speed of 400 km/s. A study with the Palomar Testbed Interferometer revealed that Altair is not spherical, but is flattened at the poles due to it ...
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