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Chafery
A chafery is a variety of hearth used in ironmaking for reheating a bloom of iron, in the course of its being drawn out into a bar of wrought iron. The equivalent term for a bloomery was string hearth, except in 17th century Cumbria, where the terminology was that of the finery forge. A finery forge for the Walloon process would typically have one chafery to work two fineries (but sometimes one or three fineries). Chaferies were also used in the potting and stamping forges of the industrial revolution The Industrial Revolution was the transition to new manufacturing processes in Great Britain, continental Europe, and the United States, that occurred during the period from around 1760 to about 1820–1840. This transition included going f .... {{industry-stub Metallurgy ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Wrought Iron
Wrought iron is an iron alloy with a very low carbon content (less than 0.08%) in contrast to that of cast iron (2.1% to 4%). It is a semi-fused mass of iron with fibrous slag inclusions (up to 2% by weight), which give it a wood-like "grain" that is visible when it is etched, rusted, or bent to failure. Wrought iron is tough, malleable, ductile, corrosion resistant, and easily forge welded, but is more difficult to weld electrically. Before the development of effective methods of steelmaking and the availability of large quantities of steel, wrought iron was the most common form of malleable iron. It was given the name ''wrought'' because it was hammered, rolled, or otherwise worked while hot enough to expel molten slag. The modern functional equivalent of wrought iron is mild steel, also called low-carbon steel. Neither wrought iron nor mild steel contain enough carbon to be hardenable by heating and quenching. Wrought iron is highly refined, with a small amount of sili ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Finery Forge
A finery forge is a forge used to produce wrought iron from pig iron by decarburization in a process called "fining" which involved liquifying cast iron in a fining hearth and removing carbon from the molten cast iron through oxidation. Finery forges were used as early as the 3rd century BC in China. The finery forge process was replaced by the puddling process and the roller mill, both developed by Henry Cort in 1783–4, but not becoming widespread until after 1800. History A finery forge was used to refine wrought iron at least by the 3rd century BC in ancient China, based on the earliest archaeological specimens of cast and pig iron fined into wrought iron and steel found at the early Han Dynasty (202 BC – 220 AD) site at Tieshengguo.Pigott, Vincent C. (1999). ''The Archaeometallurgy of the Asian Old World''. Philadelphia: University of Pennsylvania Museum of Archaeology and Anthropology. , p. 186-187. Pigott speculates that the finery forge existed in the previous ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Walloon Process
A Walloon forge (or Walloon process) is a type of finery forge that decarbonizes pig iron into wrought iron. The process was conceived in the Liège region, and from there extended to France, then England around the end of the 15th century. Louis de Geer brought it to Roslagen in Sweden at the beginning of the 17th century, with Walloon blacksmiths. The Walloon process spread to Sweden in the Uppland province north of Stockholm, where it was used to produce a specific kind of wrought iron called oregrounds iron. In Sweden The source material was pig iron produced by a blast furnace using charcoal and the manganese rich iron ore from the Dannemora mine. A "V" shaped hearth using charcoal was used to heat up the pig iron bar that was presented to a tuyere that decarbonized it and made it melt and fall in drops that solidified in a pool of slag where the decarburization continued. [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Bloomery
A bloomery is a type of metallurgical furnace once used widely for smelting iron from its oxides. The bloomery was the earliest form of smelter capable of smelting iron. Bloomeries produce a porous mass of iron and slag called a ''bloom''. The mix of slag and iron in the bloom, termed ''sponge iron'', is usually consolidated and further forged into wrought iron. Blast furnaces, which produce pig iron, have largely superseded bloomeries. Process A bloomery consists of a pit or chimney with heat-resistant walls made of earth, clay, or stone. Near the bottom, one or more pipes (made of clay or metal) enter through the side walls. These pipes, called ''tuyeres'', allow air to enter the furnace, either by natural draught or forced with bellows or a trompe. An opening at the bottom of the bloomery may be used to remove the bloom, or the bloomery can be tipped over and the bloom removed from the top. The first step taken before the bloomery can be used is the preparati ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Cumbria
Cumbria ( ) is a ceremonial and non-metropolitan county in North West England, bordering Scotland. The county and Cumbria County Council, its local government, came into existence in 1974 after the passage of the Local Government Act 1972. Cumbria's county town is Carlisle, in the north of the county. Other major settlements include Barrow-in-Furness, Kendal, Whitehaven and Workington. The administrative county of Cumbria consists of six districts ( Allerdale, Barrow-in-Furness, Carlisle, Copeland, Eden and South Lakeland) and, in 2019, had a population of 500,012. Cumbria is one of the most sparsely populated counties in England, with 73.4 people per km2 (190/sq mi). On 1 April 2023, the administrative county of Cumbria will be abolished and replaced with two new unitary authorities: Westmorland and Furness ( Barrow-in-Furness, Eden, South Lakeland) and Cumberland ( Allerdale, Carlisle, Copeland). Cumbria is the third largest ceremonial county in England by ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Potting And Stamping
Potting and stamping is a modern name for one of the 18th-century processes for refining pig iron without the use of charcoal. Inventors The process was devised by Charles Wood of Lowmill, Egremont in Cumberland and his brother John Wood of Wednesbury and patented by them in 1761 and 1763. The process was improved by John Wright and Joseph Jesson of West Bromwich, who also obtained a patent. Process The process involved the melting of pig iron in an oxidising atmosphere. The metal was then allowed to cool, broken up by stamping, and washed. The granulated iron was then heated in pots in a reverberatory furnace. The resultant bloom was then drawn out under a forge hammer in the usual way. Adoption During the 14-year term of the patents, the process was little used except by the inventors. However, from c.1785, shortly before Wright & Jesson's process came out of patent, it seems to have been adopted by many ironmasters in the West Midlands. Professor Charles Hyde argues th ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Industrial Revolution
The Industrial Revolution was the transition to new manufacturing processes in Great Britain, continental Europe, and the United States, that occurred during the period from around 1760 to about 1820–1840. This transition included going from hand production methods to machines, new chemical manufacturing and iron production processes, the increasing use of steam power and water power, the development of machine tools and the rise of the mechanized factory system. Output greatly increased, and a result was an unprecedented rise in population and in the rate of population growth. Textiles were the dominant industry of the Industrial Revolution in terms of employment, value of output and capital invested. The textile industry was also the first to use modern production methods. The Industrial Revolution began in Great Britain, and many of the technological and architectural innovations were of British origin. By the mid-18th century, Britain was the world's leadi ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
