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Back-up Ring
A back-up ring is a rigid ring that holds an elastomeric seal or plastic (such as Polyethylene) connection to its designed shape and in its correct place. Back up rings are commonly used with O-rings, lip seals, and as reciprocating shaft seals. They are also used for piping connections joining two different materials - typically one flexible and one rigid. Seals When sealing the piston inside a pneumatic cylinder, a soft and flexible material is required to prevent leakage, but those same properties may leave the seal material vulnerable to being pulled out of its seat and then pinched or torn in the narrow space between piston and cylinder wall. If the joint cannot be redesigned, or a more resistant elastomer used, then the solution may be direct reinforcement with a stiffer material - in the form of a hard inner ring in this case. A second function can be to hold the elastomer in place while a machine is being assembled, as geometry may prevent the seal from being directly ch ...
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Elastomeric
An elastomer is a polymer with viscoelasticity (i.e. both viscosity and elasticity) and with weak intermolecular forces, generally low Young's modulus and high failure strain compared with other materials. The term, a portmanteau of ''elastic polymer'', is often used interchangeably with rubber, although the latter is preferred when referring to vulcanisates. Each of the monomers which link to form the polymer is usually a compound of several elements among carbon, hydrogen, oxygen and silicon. Elastomers are amorphous polymers maintained above their glass transition temperature, so that considerable molecular reconformation is feasible without breaking of covalent bonds. At ambient temperatures, such rubbers are thus relatively compliant ( E ≈ 3 M Pa) and deformable. Their primary uses are for seals, adhesives and molded flexible parts. Application areas for different types of rubber are manifold and cover segments as diverse as tires, soles for shoes, and damping and ...
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Seal (mechanical)
A mechanical seal is a device that helps join systems and mechanisms together by preventing leakage (e.g. in a pumping system), containing pressure, or excluding contamination. The effectiveness of a seal is dependent on adhesion in the case of sealants and compression in the case of gaskets. The seals are installed in pumps in a wide range of industries including chemicals, water supply, paper production, food processing and many other applications. A stationary seal may also be referred to as 'packing'. Seal types: *Induction sealing or cap sealing * Adhesive, sealant * Bodok seal, a specialized gas sealing washer for medical applications * Bonded seal, also known as Dowty seal or Dowty washer. A type of washer with integral gasket, widely used to provide a seal at the entry point of a screw or bolt * Bridgman seal, a piston sealing mechanism that creates a high pressure reservoir from a lower pressure source *Bung *Compression seal fitting *Diaphragm seal *Ferrofluidic se ...
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Polyethylene
Polyethylene or polythene (abbreviated PE; IUPAC name polyethene or poly(methylene)) is the most commonly produced plastic. It is a polymer, primarily used for packaging ( plastic bags, plastic films, geomembranes and containers including bottles, etc.). , over 100 million tonnes of polyethylene resins are being produced annually, accounting for 34% of the total plastics market. Many kinds of polyethylene are known, with most having the chemical formula (C2H4)''n''. PE is usually a mixture of similar polymers of ethylene, with various values of ''n''. It can be ''low-density'' or ''high-density'': low-density polyethylene is extruded using high pressure () and high temperature (), while high-density polyethylene is extruded using low pressure () and low temperature (). Polyethylene is usually thermoplastic, but it can be modified to become thermosetting instead, for example, in cross-linked polyethylene. History Polyethylene was first synthesized by the German chemist Hans ...
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O-rings
An O-ring, also known as a packing or a toric joint, is a mechanical gasket in the shape of a torus; it is a loop of elastomer with a round cross-section, designed to be seated in a groove and compressed during assembly between two or more parts, forming a seal at the interface. The O-ring may be used in static applications or in dynamic applications where there is relative motion between the parts and the O-ring. Dynamic examples include rotating pump shafts and hydraulic cylinder pistons. Static applications of O-rings may include fluid or gas sealing applications in which: (1) the O-ring is compressed resulting in zero clearance, (2) the O-ring material is vulcanized solid such that it is impermeable to the fluid or gas, and (3) the O-ring material is resistant to degradation by the fluid or gas. The wide range of potential liquids and gases that need to be sealed has necessitated the development of a wide range of materials. O-rings are one of the most common seals used i ...
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Pneumatic Cylinder
Pneumatic cylinders (sometimes known as air cylinders) are mechanical devices which use the power of compressed gas to produce a force in a reciprocating linear motion. Like hydraulic cylinders, something forces a piston to move in the desired direction. The piston is a disc or cylinder, and the piston rod transfers the force it develops to the object to be moved. Engineers sometimes prefer to use pneumatics because they are quieter, cleaner, and do not require large amounts of space for fluid storage. Because the operating fluid is a gas, leakage from a pneumatic cylinder will not drip out and contaminate the surroundings, making pneumatics more desirable where cleanliness is a requirement. For example, in the mechanical puppets of the Disney Tiki Room, pneumatics are used to prevent fluid from dripping onto people below the puppets. Operation General Once actuated, compressed air enters into the tube at one end of the piston and imparts force on the piston. Consequently, ...
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Durometer
The Shore durometer is a device for measuring the hardness of a material, typically of polymers. Higher numbers on the scale indicate a greater resistance to indentation and thus harder materials. Lower numbers indicate less resistance and softer materials. The term is also used to describe a material's rating on the scale, as in an object having a "'Shore durometer' of 90." The scale was defined by Albert Ferdinand Shore, who developed a suitable device to measure hardness in the 1920s. It was neither the first hardness tester nor the first to be called a ''durometer'' ( ISV '' duro-'' and '' -meter''; attested since the 19th century), but today that name usually refers to Shore hardness; other devices use other measures, which return corresponding results, such as for Rockwell hardness. Durometer scales There are several scales of durometer, used for materials with different properties. The two most common scales, using slightly different measurement systems, are the ASTM ...
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Nitrile
In organic chemistry, a nitrile is any organic compound that has a functional group. The prefix ''cyano-'' is used interchangeably with the term ''nitrile'' in industrial literature. Nitriles are found in many useful compounds, including methyl cyanoacrylate, used in super glue, and nitrile rubber, a nitrile-containing polymer used in latex-free laboratory and medical gloves. Nitrile rubber is also widely used as automotive and other seals since it is resistant to fuels and oils. Organic compounds containing multiple nitrile groups are known as cyanocarbons. Inorganic compounds containing the group are not called nitriles, but cyanides instead. Though both nitriles and cyanides can be derived from cyanide salts, most nitriles are not nearly as toxic. Structure and basic properties The N−C−C geometry is linear in nitriles, reflecting the sp hybridization of the triply bonded carbon. The C−N distance is short at 1.16  Å, consistent with a triple bond. Nitriles a ...
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Gland (engineering)
A stuffing box or gland package is an assembly which is used to house a gland seal. It is used to prevent leakage of fluid, such as water or steam, between sliding or turning parts of machine elements. Components A stuffing box of a sailing boat will have a stern tube that is slightly bigger than the prop shaft. It will also have packing nut threads or a gland nut. The packing is inside the gland nut and creates the seal. The shaft is wrapped by the packing and put in the gland nut. Through tightening it onto the stern tube, the packing is compressed, creating a seal against the shaft.Stuffing Box Maintenance
, WindCheck Magazine, Retrieved April 27, 2016. Creating a proper plunger alignment is critical for correct flow and a long wear life. Stuffing box components are of stainless steel, brass or other application-specific m ...
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Flange Adapter And Back-up Ring
A flange is a protruded ridge, lip or rim, either external or internal, that serves to increase strength (as the flange of an iron beam such as an I-beam or a T-beam); for easy attachment/transfer of contact force with another object (as the flange on the end of a pipe, steam cylinder, etc., or on the lens mount of a camera); or for stabilizing and guiding the movements of a machine or its parts (as the inside flange of a rail car or tram wheel, which keep the wheels from running off the rails). Flanges are often attached using bolts in the pattern of a bolt circle. The term "flange" is also used for a kind of tool used to form flanges. Plumbing or piping A flange can also be a plate or ring to form a rim at the end of a pipe when fastened to the pipe (for example, a closet flange). A blind flange is a plate for covering or closing the end of a pipe. A flange joint is a connection of pipes, where the connecting pieces have flanges by which the parts are bolted together. A ...
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