William Kelly (inventor)
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William Kelly (inventor)
William Kelly (August 21, 1811 – February 11, 1888), born in Pittsburgh, Pennsylvania, was an American inventor. He is credited with being one of the inventors of modern steel production, through the process of injecting air into molten iron, which he experimented with in the early 1850s. A similar process was discovered independently by Henry Bessemer and patented in 1855. Due to a financial panic in 1857, a company that had already licensed the Bessemer process was able to purchase Kelly's patents, and licensed both under a single scheme using the Bessemer name. Kelly's role in the invention of the process is much less known. Early life Kelly studied metallurgy at the Western University of Pennsylvania. Instead of getting a job as a scientist, Kelly, his brother, and his brother-in-law started a dry goods and commission business, which they called ''McShane & Kelly''. After a fire destroyed their warehouse, William and his brother John decided to move to Eddyville, Kentuc ...
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William Kelly (inventor)
William Kelly (August 21, 1811 – February 11, 1888), born in Pittsburgh, Pennsylvania, was an American inventor. He is credited with being one of the inventors of modern steel production, through the process of injecting air into molten iron, which he experimented with in the early 1850s. A similar process was discovered independently by Henry Bessemer and patented in 1855. Due to a financial panic in 1857, a company that had already licensed the Bessemer process was able to purchase Kelly's patents, and licensed both under a single scheme using the Bessemer name. Kelly's role in the invention of the process is much less known. Early life Kelly studied metallurgy at the Western University of Pennsylvania. Instead of getting a job as a scientist, Kelly, his brother, and his brother-in-law started a dry goods and commission business, which they called ''McShane & Kelly''. After a fire destroyed their warehouse, William and his brother John decided to move to Eddyville, Kentuc ...
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Oxygen
Oxygen is the chemical element with the symbol O and atomic number 8. It is a member of the chalcogen group in the periodic table, a highly reactive nonmetal, and an oxidizing agent that readily forms oxides with most elements as well as with other compounds. Oxygen is Earth's most abundant element, and after hydrogen and helium, it is the third-most abundant element in the universe. At standard temperature and pressure, two atoms of the element bind to form dioxygen, a colorless and odorless diatomic gas with the formula . Diatomic oxygen gas currently constitutes 20.95% of the Earth's atmosphere, though this has changed considerably over long periods of time. Oxygen makes up almost half of the Earth's crust in the form of oxides.Atkins, P.; Jones, L.; Laverman, L. (2016).''Chemical Principles'', 7th edition. Freeman. Many major classes of organic molecules in living organisms contain oxygen atoms, such as proteins, nucleic acids, carbohydrates, and ...
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Robert Forester Mushet
Robert Forester Mushet (8 April 1811 – 29 January 1891) was a British metallurgist and businessman, born on 8 April 1811, in Coleford, in the Forest of Dean, Gloucestershire, England. He was the youngest son of Scottish parents, Agnes Wilson and David Mushet; an ironmaster, formerly of the Clyde, Alfreton and Whitecliff Ironworks. In 1818/9 David Mushet built a foundry named Darkhill Ironworks in the Forest of Dean. Robert spent his formative years studying metallurgy with his father and took over the management of Darkhill in 1845. Anstis p. 85. In 1848 he moved to the newly constructed Forest Steel Works on the edge of the Darkhill site where he carried out over ten thousand experiments in ten years Anstis p. 157 before moving to the Titanic Steelworks in 1862. It seems that Mushet only began using his middle name 'Forester' in 1845, and only occasionally at first. In his later years he said he had been given the name from the Forest of Dean, although he variously spelled ...
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Scientific American
''Scientific American'', informally abbreviated ''SciAm'' or sometimes ''SA'', is an American popular science magazine. Many famous scientists, including Albert Einstein and Nikola Tesla, have contributed articles to it. In print since 1845, it is the oldest continuously published magazine in the United States. ''Scientific American'' is owned by Springer Nature, which in turn is a subsidiary of Holtzbrinck Publishing Group. History ''Scientific American'' was founded by inventor and publisher Rufus Porter in 1845 as a four-page weekly newspaper. The first issue of the large format newspaper was released August 28, 1845. Throughout its early years, much emphasis was placed on reports of what was going on at the U.S. Patent Office. It also reported on a broad range of inventions including perpetual motion machines, an 1860 device for buoying vessels by Abraham Lincoln, and the universal joint which now can be found in nearly every automobile manufactured. Current issues includ ...
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James Nasmyth
James Hall Nasmyth (sometimes spelled Naesmyth, Nasmith, or Nesmyth) (19 August 1808 – 7 May 1890) was a Scottish engineer, philosopher, artist and inventor famous for his development of the steam hammer. He was the co-founder of Nasmyth, Gaskell and Company manufacturers of machine tools. He retired at the age of 48, and moved to Penshurst, Kent where he developed his hobbies of astronomy and photography. Early life Nasmyth was born at 47 York Place, Edinburgh where his father Alexander Nasmyth was a landscape and portrait painter. One of Alexander's hobbies was mechanics and he employed nearly all his spare time in his workshop where he encouraged his youngest son to work with him in all sorts of materials. James was sent to the Royal High School where he had as a friend, Jimmy Patterson, the son of a local iron founder. Being already interested in mechanics he spent much of his time at the foundry and there he gradually learned to work and turn in wood, brass, iron ...
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Bessemer Converter
The Bessemer process was the first inexpensive industrial process for the mass production of steel from molten pig iron before the development of the open hearth furnace. The key principle is removal of impurities from the iron by oxidation with air being blown through the molten iron. The oxidation also raises the temperature of the iron mass and keeps it molten. Related decarburizing with air processes had been used outside Europe for hundreds of years, but not on an industrial scale. One such process (similar to puddling) was known in the 11th century in East Asia, where the scholar Shen Kuo of that era described its use in the Chinese iron and steel industry. In the 17th century, accounts by European travelers detailed its possible use by the Japanese. The modern process is named after its inventor, the Englishman Henry Bessemer, who took out a patent on the process in 1856. The process was said to be independently discovered in 1851 by the American inventor William Ke ...
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Machining
Machining is a process in which a material (often metal) is cut to a desired final shape and size by a controlled material-removal process. The processes that have this common theme are collectively called subtractive manufacturing, which utilizes machine tools, in contrast to '' additive manufacturing'' (3D printing), which uses controlled addition of material. Machining is a part of the manufacture of many metal products, but it can also be used on other materials such as wood, plastic, ceramic, and composite material. A person who specializes in machining is called a machinist. A room, building, or company where machining is done is called a machine shop. Much of modern-day machining is carried out by computer numerical control (CNC), in which computers are used to control the movement and operation of the mills, lathes, and other cutting machines. This increases efficiency, as the CNC machine runs unmanned therefore reducing labour costs for machine shops. History and ter ...
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Hot Metal Typesetting
In printing and typography, hot metal typesetting (also called mechanical typesetting, hot lead typesetting, hot metal, and hot type) is a technology for typesetting text in letterpress printing. This method injects molten type metal into a mold that has the shape of one or more glyphs. The resulting sorts or slugs are later used to press ink onto paper. Normally the typecasting machine would be controlled by a keyboard or by a paper tape. It was the standard technology used for mass-market printing from the late nineteenth century until the arrival of phototypesetting and then electronic processes in the 1950s to 1980s. History Hot metal typesetting was developed in the late nineteenth century as a development of conventional cast metal type. The technology had several advantages: it reduced labour since type sorts did not need to be slotted into position manually, and each casting created crisp new type for each printing job. In the case of Linotype machines, each line w ...
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Welding
Welding is a fabrication process that joins materials, usually metals or thermoplastics, by using high heat to melt the parts together and allowing them to cool, causing fusion. Welding is distinct from lower temperature techniques such as brazing and soldering, which do not melt the base metal (parent metal). In addition to melting the base metal, a filler material is typically added to the joint to form a pool of molten material (the weld pool) that cools to form a joint that, based on weld configuration (butt, full penetration, fillet, etc.), can be stronger than the base material. Pressure may also be used in conjunction with heat or by itself to produce a weld. Welding also requires a form of shield to protect the filler metals or melted metals from being contaminated or oxidized. Many different energy sources can be used for welding, including a gas flame (chemical), an electric arc (electrical), a laser, an electron beam, friction, and ultrasound. While often a ...
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Steam Hammer
A steam hammer, also called a drop hammer, is an industrial power hammer driven by steam that is used for tasks such as shaping forgings and driving piles. Typically the hammer is attached to a piston that slides within a fixed cylinder, but in some designs the hammer is attached to a cylinder that slides along a fixed piston. The concept of the steam hammer was described by James Watt in 1784, but it was not until 1840 that the first working steam hammer was built to meet the needs of forging increasingly large iron or steel components. In 1843 there was an acrimonious dispute between François Bourdon of France and James Nasmyth of Britain over who had invented the machine. Bourdon had built the first working machine, but Nasmyth claimed it was built from a copy of his design. Steam hammers proved to be invaluable in many industrial processes. Technical improvements gave greater control over the force delivered, greater longevity, greater efficiency and greater power. A ste ...
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Trip Hammer
A trip hammer, also known as a tilt hammer or helve hammer, is a massive powered hammer. Traditional uses of trip hammers include pounding, wikt:decorticate, decorticating and polishing of grain in agriculture. In mining, trip hammers were used for crushing metal ores into small pieces, although a stamp mill was more usual for this. In finery forges they were used for drawing out bloomery, blooms made from wrought iron into more workable Wrought iron, bar iron. They were also used for fabricating various articles of wrought iron, latten (an early form of brass), steel and other metals. One or more trip hammers were set up in a forge, also known variously as a hammer mill, hammer forge or hammer works. The hammers were usually raised by a cam and then released to fall under the force of Gravitation, gravity. Historically, trip hammers were often powered Hydropower, hydraulically by a water wheel. Trip hammers are known to have been used in Imperial China since the Western Han dyna ...
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Slag
Slag is a by-product of smelting ( pyrometallurgical) ores and used metals. Broadly, it can be classified as ferrous (by-products of processing iron and steel), ferroalloy (by-product of ferroalloy production) or non-ferrous/base metals (by-products of recovering non-ferrous materials like copper, nickel, zinc and phosphorus). Within these general categories, slags can be further categorized by their precursor and processing conditions (e.g., Blast furnace (BF) slags, air-cooled blast furnace (ACBF) slag, basic oxygen furnace (BOF) slag, and electric arc furnace (EAF) slag) . Due to the large demand for these materials, slag production has also significantly increased throughout the years despite recycling (most notably in the iron and steelmaking industries) and upcycling efforts. The World Steel Association (WSA) estimates that 600 kg of by-products (~90 wt% is slags) are generated per tonne of steel produced. Composition Slag is usually a mixture of metal oxides and ...
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