Thermal Energy Recovery System
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Thermal Energy Recovery System
A waste heat recovery unit (WHRU) is an energy recovery heat exchanger that transfers heat from process outputs at high temperature to another part of the process for some purpose, usually increased efficiency. The WHRU is a tool involved in cogeneration. Waste heat may be extracted from sources such as hot flue gases from a diesel generator, steam from cooling towers, or even waste water from cooling processes such as in steel cooling. Heat recovery units Waste heat found in the exhaust gas of various processes or even from the exhaust stream of a conditioning unit can be used to preheat the incoming gas. This is one of the basic methods for recovery of waste heat. Many steel making plants use this process as an economic method to increase the production of the plant with lower fuel demand. There are many different commercial recovery units for the transferring of energy from hot medium space to lower one: * Recuperators: This name is given to different types of heat exchan ...
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Regenerative Thermal Oxidizer
A thermal oxidizer (also known as thermal oxidiser, or thermal incinerator) is a process unit for air pollution control in many chemical plants that decomposes hazardous gases at a high temperature and releases them into the atmosphere. Principle Thermal oxidizers are typically used to destroy hazardous air pollutants (HAPs) and volatile organic compounds (VOCs) from industrial air streams. These pollutants are generally hydrocarbon based and when destroyed via thermal combustion they are chemically oxidized to form CO2 and H2O. Three main factors in designing the effective thermal oxidizers are temperature, residence time, and turbulence. The temperature needs to be high enough to ignite the waste gas. Most organic compounds ignite at the temperature between and . To ensure near destruction of hazardous gases, most basic oxidizers are operated at much higher temperature levels. When catalyst is used, the operating temperature range may be lower. Residence time is to ensure tha ...
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Evacuated Tube Collector
A solar thermal collector collects heat by absorbing sunlight. The term "solar collector" commonly refers to a device for solar hot water heating, but may refer to large power generating installations such as solar parabolic troughs and solar towers or non water heating devices such as solar air heaters. Solar thermal collectors are either non-concentrating or concentrating. In non-concentrating collectors, the aperture area (i.e., the area that receives the solar radiation) is roughly the same as the absorber area (i.e., the area absorbing the radiation). A common example of such a system is a metal plate that is painted a dark color to maximize the absorption of sunlight. The energy is then collected by cooling the plate with a working fluid, often water or glycol running in pipes attached to the plate. Concentrating collectors have a much larger aperture than the absorber area. The aperture is typically in the form of a mirror that is focussed on the absorber, which in mo ...
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Organic Rankine Cycle
In thermal engineering, the Organic Rankine Cycle (ORC) is a type of thermodynamic cycle. It is a variation of the Rankine cycle named for its use of an organic, high-molecular-mass fluid whose vaporization temperature is lower than that of water. The fluid allows heat recovery from lower-temperature sources such as biomass combustion, industrial waste heat, geothermal heat, solar ponds etc. The low-temperature heat is converted into useful work, that can itself be converted into electricity. The technology was developed in the late 1950s by Lucien Bronicki and Harry Zvi Tabor.Harry Zvi Tabor
Cleveland Cutler, , 2007.

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Steelmaking
Steelmaking is the process of producing steel from iron ore and carbon/or scrap. In steelmaking, impurities such as nitrogen, silicon, phosphorus, sulfur and excess carbon (the most important impurity) are removed from the sourced iron, and alloying elements such as manganese, nickel, chromium, carbon and vanadium are added to produce different grades of steel. Limiting dissolved gases such as nitrogen and oxygen and entrained impurities (termed "inclusions") in the steel is also important to ensure the quality of the products cast from the liquid steel. Steelmaking has existed for millennia, but it was not commercialized on a massive scale until the mid-19th century. An ancient process of steelmaking was the crucible process. In the 1850s and 1860s, the Bessemer process and the Siemens-Martin process turned steelmaking into a heavy industry. Today there are two major commercial processes for making steel, namely basic oxygen steelmaking, which has liquid pig-iron from the ...
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Slag
Slag is a by-product of smelting (pyrometallurgical) ores and used metals. Broadly, it can be classified as ferrous (by-products of processing iron and steel), ferroalloy (by-product of ferroalloy production) or non-ferrous/base metals (by-products of recovering non-ferrous materials like copper, nickel, zinc and phosphorus). Within these general categories, slags can be further categorized by their precursor and processing conditions (e.g., Blast furnace (BF) slags, air-cooled blast furnace (ACBF) slag, basic oxygen furnace (BOF) slag, and electric arc furnace (EAF) slag) . Due to the large demand for these materials, slag production has also significantly increased throughout the years despite recycling (most notably in the iron and steelmaking industries) and upcycling efforts. The World Steel Association (WSA) estimates that 600 kg of by-products (~90 wt% is slags) are generated per tonne of steel produced. Composition Slag is usually a mixture of metal oxides and sili ...
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European Commission
The European Commission (EC) is the executive of the European Union (EU). It operates as a cabinet government, with 27 members of the Commission (informally known as "Commissioners") headed by a President. It includes an administrative body of about 32,000 European civil servants. The Commission is divided into departments known as Directorates-General (DGs) that can be likened to departments or ministries each headed by a Director-General who is responsible to a Commissioner. There is one member per member state, but members are bound by their oath of office to represent the general interest of the EU as a whole rather than their home state. The Commission President (currently Ursula von der Leyen) is proposed by the European Council (the 27 heads of state/governments) and elected by the European Parliament. The Council of the European Union then nominates the other members of the Commission in agreement with the nominated President, and the 27 members as a team are then ...
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Office Of Energy Efficiency And Renewable Energy
The Office of Energy Efficiency and Renewable Energy (EERE) is an office within the United States Department of Energy. Formed from other energy agencies after the 1973 energy crisis, EERE is led by the Assistant Secretary of Energy Efficiency and Renewable Energy (Assistant Secretary), who is appointed by the President of the United States and confirmed by the U.S. Senate. Kelly Speakes-Backman was appointed Acting Assistant Secretary in January 2021. Mission EERE’s mission is to drive the research, development, demonstration, and deployment of innovative technologies, systems, and practices that will (1) help transition Americans to a 100% clean energy economy no later than 2050 and (2) ensure the clean energy economy benefits all Americans. History EERE has been established from several previous agencies within the United States Executive branch following the 1973 energy crisis. It has foundations in the former agencies Federal Energy Administration, the Energy Research ...
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United States Department Of Energy
The United States Department of Energy (DOE) is an executive department of the U.S. federal government that oversees U.S. national energy policy and manages the research and development of nuclear power and nuclear weapons in the United States. The DOE oversees the U.S. nuclear weapons program, nuclear reactor production for the United States Navy, energy-related research, and domestic energy production and energy conservation. The DOE was created in 1977 in the aftermath of the 1973 oil crisis. It sponsors more physical science research than any other U.S. federal agency, the majority of which is conducted through its system of National Laboratories. The DOE also directs research in genomics, with the Human Genome Project originating from a DOE initiative. The department is headed by the Secretary of Energy, who reports directly to the president of the United States and is a member of the Cabinet. The current Secretary of Energy is Jennifer Granholm, who has served ...
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HRSG
A heat recovery steam generator (''HRSG'') is an energy recovery heat exchanger that recovers heat from a hot gas stream, such as a combustion turbine or other waste gas stream. It produces steam that can be used in a process (cogeneration) or used to drive a steam turbine ( combined cycle). HRSGs HRSGs consist of four major components: the economizer, evaporator, superheater and water preheater . The different components are put together to meet the operating requirements of the unit. See the attached illustration of a Modular HRSG General Arrangement. Modular HRSGs can be categorized by a number of ways such as direction of exhaust gases flow or number of pressure levels. Based on the flow of exhaust gases, HRSGs are categorized into vertical and horizontal types. In horizontal type HRSGs, exhaust gas flows horizontally over vertical tubes whereas in vertical type HRSGs, exhaust gas flow vertically over horizontal tubes. Based on pressure levels, HRSGs can be categorized into ...
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Heat Recovery Steam Generator
A heat recovery steam generator (''HRSG'') is an energy recovery heat exchanger that recovers heat from a hot gas stream, such as a combustion turbine or other waste gas stream. It produces steam that can be used in a process (cogeneration) or used to drive a steam turbine ( combined cycle). HRSGs HRSGs consist of four major components: the economizer, evaporator, superheater and water preheater . The different components are put together to meet the operating requirements of the unit. See the attached illustration of a Modular HRSG General Arrangement. Modular HRSGs can be categorized by a number of ways such as direction of exhaust gases flow or number of pressure levels. Based on the flow of exhaust gases, HRSGs are categorized into vertical and horizontal types. In horizontal type HRSGs, exhaust gas flows horizontally over vertical tubes whereas in vertical type HRSGs, exhaust gas flow vertically over horizontal tubes. Based on pressure levels, HRSGs can be categorized i ...
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Run Around Coil
300px, A run-around coil installation, serving air handling units on the roof of an office building A run-around coil is a type of energy recovery heat exchanger most often positioned within the supply and exhaust air streams of an air handling system, or in the exhaust gases of an industrial process, to recover the heat energy. Generally, it refers to any intermediate stream used to transfer heat between two streams that are not directly connected for reasons of safety or practicality. It may also be referred to as a run-around loop, a pump-around coil or a liquid coupled heat exchanger.D. A. REAY (1980), A Review of Gas–Gas Heat Recovery Systems, Heat Recovery Systems, Volume 1, No. 1, Pergamon Press Ltd., pgs 18 – 21 Description A typical run-around coil system comprises two or more multi-row finned tube coils connected to each other by a pumped pipework circuit. The pipework is charged with a heat exchange fluid, normally water, which picks up heat from the exhaust air coil ...
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