Shear Joint
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Shear Joint
A bolted joint is one of the most common elements in construction and machine design. It consists of a male threaded fastener (e. g., a bolt) that captures and joins other parts, secured with a matching female screw thread. There are two main types of bolted joint designs: tension joints and shear joints. Joint types In a tension joint, the bolt and clamped components of the joint are designed to transfer an applied tension load through the joint by way of the clamped components by the design of a proper balance of joint and bolt stiffness. The joint should be designed such that the clamp load is never overcome by the external tension forces acting to separate the joint. If the external tension forces overcome the clamp load (bolt preload) the clamped joint components will separate, allowing relative motion of the components. The second type of bolted joint transfers the applied load in shear of the bolt shank and relies on the shear strength of the bolt. Tension loads on such ...
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Cutaway Drawing
A cutaway drawing, also called a cutaway diagram is a 3D graphics, technical drawing, drawing, diagram and or technical illustration, illustration, in which surface elements of a three-dimensional model are selectively removed, to make internal features visible, but without sacrificing the outer context entirely. Overview According to Diepstraten et al. (2003) "the purpose of a cutaway drawing is to allow the viewer to have a look into an otherwise solid opaque object. Instead of letting the inner object shine through the surrounding surface, parts of outside object are simply removed. This produces a visual appearance as if someone had cutout a piece of the object or sliced it into parts. Cutaway illustrations avoid ambiguities with respect to spatial ordering, provide a sharp contrast between foreground and background objects, and facilitate a good understanding of spatial ordering".J. Diepstraten, D. Weiskopf & T. Ertl (2003)"Interactive Cutaway Illustrations". in: ''Eurograp ...
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Bolted Joint Spring Analogy
The BOLT Browser was a web browser for mobile phones including feature phones and smartphones that can run Java ME applications. The BOLT Browser was offered free of charge to consumers and by license to mobile network operators and handset manufacturers. BOLT was produced by Bitstream Inc., the company which previously produced ThunderHawk for mobile network operators and handset manufacturers. BOLT was originally introduced into private beta on January 15, 2009 and was made available to the public on February 16, 2009 when the public beta was announced at Mobile World Congress in Barcelona. BOLT supported Java-based handsets with Java MIDP 2 and CLDC 1.0 or higher. BOLT also has specially optimized version for BlackBerry smartphones and worked with Windows Mobile and Palm OS devices that employ a MIDlet manager or Java emulator. BOLT was built using the WebKit rendering engine to display a full Web page layout as found on desktop web browsers. In December 2011, BOLT Browser wa ...
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Embedment
Embedment is a phenomenon in mechanical engineering in which the surfaces between mechanical members of a loaded joint embed. It can lead to failure by fatigue as described below, and is of particular concern when considering the design of critical fastener joints. Mechanism The mechanism behind embedment is different from creep. When the loading of the joint varies (e.g. due to vibration or thermal expansion) the protruding points of the imperfect surfaces will see local stress concentrations and yield until the stress concentration is relieved. Over time, surfaces can flatten an appreciable amount in the order of thousandths of an inch. Consequences In critical fastener joints, embedment can mean loss of preload. Flattening of a surface allows the strain of a screw to relax, which in turn correlates with a loss in tension and thus preload. In bolted joints with particularly short grip lengths, the loss of preload due to embedment can be especially significant, causing compl ...
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Corrosion
Corrosion is a natural process that converts a refined metal into a more chemically stable oxide. It is the gradual deterioration of materials (usually a metal) by chemical or electrochemical reaction with their environment. Corrosion engineering is the field dedicated to controlling and preventing corrosion. In the most common use of the word, this means electrochemical oxidation of metal in reaction with an oxidant such as oxygen, hydrogen or hydroxide. Rusting, the formation of iron oxides, is a well-known example of electrochemical corrosion. This type of damage typically produces oxide(s) or salt(s) of the original metal and results in a distinctive orange colouration. Corrosion can also occur in materials other than metals, such as ceramics or polymers, although in this context, the term "degradation" is more common. Corrosion degrades the useful properties of materials and structures including strength, appearance and permeability to liquids and gases. Many structural ...
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Brinelling
Brinelling {{IPAc-en, ˈ, b, r, ɪ, n, ə, l, ɪ, ŋ is the permanent indentation of a hard surface. It is named after the Brinell scale of hardness, in which a small ball is pushed against a hard surface at a preset level of force, and the depth and diameter of the mark indicates the Brinell hardness of the surface. Brinelling is permanent plastic deformation of a surface, and usually occurs while two surfaces in contact are stationary (such as rolling elements and the raceway of a bearings) and the material yield strength has been exceeded. Brinelling is undesirable, as the parts often mate with other parts in very close proximity. The very small indentations can quickly lead to improper operation, such as chattering or excess vibration, which in turn can accelerate other forms of wear, such as spalling and ultimately, failure of the bearing. Introduction Brinelling is a material surface failure caused by Hertz contact stress that exceeds the material limit. It usually occurs ...
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Fatigue (material)
In materials science, fatigue is the initiation and propagation of cracks in a material due to cyclic loading. Once a fatigue crack has initiated, it grows a small amount with each loading cycle, typically producing striations on some parts of the fracture surface. The crack will continue to grow until it reaches a critical size, which occurs when the stress intensity factor of the crack exceeds the fracture toughness of the material, producing rapid propagation and typically complete fracture of the structure. Fatigue has traditionally been associated with the failure of metal components which led to the term metal fatigue. In the nineteenth century, the sudden failing of metal railway axles was thought to be caused by the metal ''crystallising'' because of the brittle appearance of the fracture surface, but this has since been disproved. Most materials, such as composites, plastics and ceramics, seem to experience some sort of fatigue-related failure. To aid in predicting t ...
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Nut Driver
A nut driver is a tool for tightening nuts and bolts. It essentially consists of a socket attached to a shaft and cylindrical handle and is similar in appearance and use to a screwdriver. They generally have a hollow shaft to accommodate a shank onto which a nut is threaded. They are typically used for lower torque applications than wrenches or ratchets and are frequently used in the appliance repair and electronics industries. Variations include T-shaped handles for providing the operator with a better grip, ratcheting handles, sockets with recessed magnets for holding fasteners, and flex shafts for bending around obstructions. A spinner handle is a shaft and handle with a drive fitting—most commonly square axle at the end for attaching interchangeable sockets. This allows one to use a single handle with a number of sizes instead of having a separate nut driver for each size. However, a spinner lacks the benefit of a hollow shaft; thus, a common alternative system is a si ...
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Vulcanization
Vulcanization (British: Vulcanisation) is a range of processes for hardening rubbers. The term originally referred exclusively to the treatment of natural rubber with sulfur, which remains the most common practice. It has also grown to include the hardening of other (synthetic) rubbers via various means. Examples include silicone rubber via room temperature vulcanizing and chloroprene rubber (neoprene) using metal oxides. Vulcanization can be defined as the curing of elastomers, with the terms 'vulcanization' and 'curing' sometimes used interchangeably in this context. It works by forming cross-links between sections of polymer chain which results in increased rigidity and durability, as well as other changes in the mechanical and electrical properties of the material. Vulcanization, in common with the curing of other thermosetting polymers, is generally irreversible. The word vulcanization is derived from Vulcan, the Roman god of fire and forge. History Rubber—latex†...
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Strain Gauge
A strain gauge (also spelled strain gage) is a device used to measure strain on an object. Invented by Edward E. Simmons and Arthur C. Ruge in 1938, the most common type of strain gauge consists of an insulating flexible backing which supports a metallic foil pattern. The gauge is attached to the object by a suitable adhesive, such as cyanoacrylate. As the object is deformed, the foil is deformed, causing its electrical resistance to change. This resistance change, usually measured using a Wheatstone bridge, is related to the strain by the quantity known as the gauge factor. History Edward E. Simmons and Professor Arthur C. Ruge independently invented the strain gauge. Simmons was involved in a research project by Dätwyler and Clark at Caltech between 1936 and 1938. They researched the stress-strain behavior of metals under shock loads. Simmon came up with an original way to measure the force introduced into the sample by equipping a dynamometer with fine resistance wires ...
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Dial Test Indicator
In various contexts of science, technology, and manufacturing (such as machining, fabricating, and additive manufacturing), an indicator is any of various instruments used to accurately measure small distances and angles, and amplify them to make them more obvious. The name comes from the concept of '' indicating'' to the user that which their naked eye cannot discern; such as the presence, or exact quantity, of some small distance (for example, a small height difference between two flat surfaces, a slight lack of concentricity between two cylinders, or other small physical deviations). The classic mechanical version, called a dial indicator, provides a dial display similar to a clock face with clock hands; the hands point to graduations in a circular scales on the dial which represent the distance of the probe tip from a zero setting. The internal works of a mechanical dial indicator are similar to the precision clockworks of a mechanical wristwatch, employing a rack and pinio ...
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Thread Pitch
A screw thread, often shortened to thread, is a helical structure used to convert between rotational and linear movement or force. A screw thread is a ridge wrapped around a cylinder or cone in the form of a helix, with the former being called a ''straight'' thread and the latter called a ''tapered'' thread. A screw thread is the essential feature of the screw as a simple machine and also as a threaded fastener. The mechanical advantage of a screw thread depends on its ''lead'', which is the linear distance the screw travels in one revolution. In most applications, the lead of a screw thread is chosen so that friction is sufficient to prevent linear motion being converted to rotary, that is so the screw does not slip even when linear force is applied, as long as no external rotational force is present. This characteristic is essential to the vast majority of its uses. The tightening of a fastener's screw thread is comparable to driving a wedge into a gap until it sticks fast thro ...
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