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Stock Removal
Stock removal is the process of removing material (stock) from a workpiece. Stock removal processes include:Degarmo, p. viii. *Machining * Milling *Turning *Drilling *Grinding * Filing *Broaching * Shaping * Planing *Sawing Stock removal processes all fall under the umbrella of subtractive manufacturing Machining is a process in which a material (often metal) is cut to a desired final shape and size by a controlled material-removal process. The processes that have this common theme are collectively called subtractive manufacturing, which utilizes ..., a more general term. References Notes Bibliography *{{Citation , last = Degarmo , first = E. Paul , last2 = Black , first2 = J T. , last3 = Kohser , first3 = Ronald A. , title = Materials and Processes in Manufacturing , publisher = Wiley , year = 2003 , edition = 9th , isbn = 0-471-65653-4. Metalworking terminology ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Machining
Machining is a process in which a material (often metal) is cut to a desired final shape and size by a controlled material-removal process. The processes that have this common theme are collectively called subtractive manufacturing, which utilizes machine tools, in contrast to ''additive manufacturing'' (3D printing), which uses controlled addition of material. Machining is a part of the manufacture of many metal products, but it can also be used on other materials such as wood, plastic, ceramic, and composite material. A person who specializes in machining is called a machinist. A room, building, or company where machining is done is called a machine shop. Much of modern-day machining is carried out by computer numerical control (CNC), in which computers are used to control the movement and operation of the mills, lathes, and other cutting machines. This increases efficiency, as the CNC machine runs unmanned therefore reducing labour costs for machine shops. History and ter ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Milling Machine
Milling is the process of machining using rotary cutters to remove material by advancing a cutter into a workpiece. This may be done by varying direction on one or several axes, cutter head speed, and pressure. Milling covers a wide variety of different operations and machines, on scales from small individual parts to large, heavy-duty gang milling operations. It is one of the most commonly used processes for machining custom parts to precise tolerances. Milling can be done with a wide range of machine tools. The original class of machine tools for milling was the milling machine (often called a mill). After the advent of computer numerical control (CNC) in the 1960s, milling machines evolved into ''machining centers'': milling machines augmented by automatic tool changers, tool magazines or carousels, CNC capability, coolant systems, and enclosures. Milling centers are generally classified as vertical machining centers (VMCs) or horizontal machining centers (HMCs). The integra ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Turning
Turning is a machining process in which a cutting tool, typically a non-rotary tool bit, describes a helix toolpath by moving more or less linearly while the workpiece rotates. Usually the term "turning" is reserved for the generation of ''external'' surfaces by this cutting action, whereas this same essential cutting action when applied to ''internal'' surfaces (holes, of one kind or another) is called " boring". Thus the phrase "turning and boring" categorizes the larger family of processes known as lathing. The cutting of faces on the workpiece, whether with a turning or boring tool, is called "facing", and may be lumped into either category as a subset. Turning can be done manually, in a traditional form of lathe, which frequently requires continuous supervision by the operator, or by using an automated lathe which does not. Today the most common type of such automation is computer numerical control, better known as CNC. (CNC is also commonly used with many other typ ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Drilling
Drilling is a cutting process where a drill bit is spun to cut a hole of circular cross-section in solid materials. The drill bit is usually a rotary cutting tool, often multi-point. The bit is pressed against the work-piece and rotated at rates from hundreds to thousands of revolutions per minute. This forces the cutting edge against the work-piece, cutting off chips (swarf) from the hole as it is drilled. In rock drilling, the hole is usually not made through a circular cutting motion, though the bit is usually rotated. Instead, the hole is usually made by hammering a drill bit into the hole with quickly repeated short movements. The hammering action can be performed from outside the hole ( top-hammer drill) or within the hole (down-the-hole drill, DTH). Drills used for horizontal drilling are called drifter drills. In rare cases, specially-shaped bits are used to cut holes of non-circular cross-section; a square cross-section is possible. Process Drilled holes are char ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Grinding (abrasive Cutting)
Grinding is a type of abrasive machining process which uses a grinding wheel as Cutting tool (machining), cutting tool. A wide variety of machines are used for grinding, best classified as portable or stationary: * Portable power tools such as angle grinders, die grinders and abrasive saw, cut-off saws * Stationary power tools such as bench grinders and abrasive saw, cut-off saws * Stationary hydropower, hydro- or human power, hand-powered grindstone (tool), sharpening stones Milling practice is a large and diverse area of manufacturing and Tool and die maker, toolmaking. It can produce very fine finishes and very accurate dimensions; yet in mass production contexts, it can also rough out large volumes of metal quite rapidly. It is usually better suited to the machining of very Hardness, hard materials than is "regular" machining (that is, cutting larger chips with cutting tools such as tool bits or milling cutters), and until recent decades it was the only practical way to mach ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Filing (metalworking)
Filing is a material removal process in manufacturing. Similar, depending on use, to both sawing and grinding in effect, it is functionally versatile, but used mostly for finishing operations, namely in deburring operations. Filing operations can be used on a wide range of materials as a finishing operation. Filing helps achieve workpiece function by removing some excess material and deburring the surface. Sandpaper may be used as a filing tool for other materials, such as wood. Band filing Band Filing takes place on a machine similar to a belt sander or band saw. Band files are sectioned similarly to a saw chain so that they can be made from stiff material, as they need to be to effectively remove material yet still work in a constant feed. A band filing operation can be used to remove small amounts of material with good accuracy. The cutting teeth of the file are arranged closely on the file and are used as part of a finishing process.. Reciprocating filing Reciprocating filing ta ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Broach (metalworking)
Broaching is a machining process that uses a toothed tool, called a broach, to remove material. There are two main types of broaching: ''linear'' and ''rotary''. In linear broaching, which is the more common process, the broach is run linearly against a surface of the workpiece to produce the cut. Linear broaches are used in a broaching machine, which is also sometimes shortened to ''broach''. In rotary broaching, the broach is rotated and pressed into the workpiece to cut an axisymmetric shape. A rotary broach is used in a lathe (metal), lathe or screw machine (automatic lathe), screw machine. In both processes the cut is performed in one pass of the broach, which makes it very efficient. Broaching is used when precision machining is required, especially for odd shapes. Commonly machined surfaces include circular and non-circular holes, Spline (mechanical), splines, Key (engineering), keyways, and flat surfaces. Typical workpieces include small to medium-sized castings, forgings ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Shaper
A shaper is a type of machine tool that uses linear relative motion between the workpiece and a single-point cutting tool to machine a linear toolpath. Its cut is analogous to that of a lathe, except that it is (archetypally) linear instead of helical. A wood shaper is a functionally different woodworking tool, typically with a powered rotating cutting head and manually fed workpiece, usually known simply as a ''shaper'' in North America and ''spindle moulder'' in the UK. A metalworking shaper is somewhat analogous to a metalworking planer, with the cutter riding a ram that moves relative to a stationary workpiece, rather than the workpiece moving beneath the cutter. The ram is typically actuated by a mechanical crank inside the column, though hydraulically actuated shapers are increasingly used. Adding axes of motion to a shaper can yield helical tool paths, as also done in helical planing. Process A single-point cutting tool is rigidly held in the tool holder, whic ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Planing (shaping)
Planing is a manufacturing process of material removal in which the workpiece reciprocates against a stationary cutting tool producing a plane or sculpted surface. Planing is analogous to shaping. The main difference between these two processes is that in shaping the tool reciprocates across the stationary workpiece. Planing motion is the opposite of shaping. Both planing and shaping are rapidly being replaced by milling_(machining), milling. The mechanism used for this process is known as a Thickness planer, planer. The size of the planer is determined by the largest workpiece that can be machined on it. The cutting tools are usually carbide tipped or made of high speed steel and resemble those used in Facing (machining), facing and turning. Process In shaping, the tool is brought into position with the workpiece. The tool then repeatedly moves in a straight line while the workpiece is incrementally fed into the line of motion of the tool, this produces a flat, smooth, and scu ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Sawing
A saw is a tool consisting of a tough blade, wire, or chain with a hard toothed edge. It is used to cut through material, very often wood, though sometimes metal or stone. The cut is made by placing the toothed edge against the material and moving it forcefully forth and less vigorously back or continuously forward. This force may be applied by hand, or powered by steam, water, electricity or other power source. An abrasive saw has a powered circular blade designed to cut through metal or ceramic. Terminology * Abrasive saw: A saw that cuts with an abrasive disc or band, rather than a toothed blade. * Back: the edge opposite the toothed edge. * Fleam: The angle of the faces of the teeth relative to a line perpendicular to the face of the saw. * Gullet: The valley between the points of the teeth. * Heel: The end closest to the handle. * Kerf: The narrow channel left behind by the saw and (relatedly) the measure of its width. The kerf depends on several factors: the width of ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Subtractive Manufacturing
Machining is a process in which a material (often metal) is cut to a desired final shape and size by a controlled material-removal process. The processes that have this common theme are collectively called subtractive manufacturing, which utilizes machine tools, in contrast to ''additive manufacturing'' (3D printing), which uses controlled addition of material. Machining is a part of the manufacture of many metal products, but it can also be used on other materials such as wood, plastic, ceramic, and composite material. A person who specializes in machining is called a machinist. A room, building, or company where machining is done is called a machine shop. Much of modern-day machining is carried out by computer numerical control (CNC), in which computers are used to control the movement and operation of the mills, lathes, and other cutting machines. This increases efficiency, as the CNC machine runs unmanned therefore reducing labour costs for machine shops. History and ter ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
