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Spring Back Compensation
Due to the plastic-elastic characteristic of a metal, it is typical that any deformation of sheet metal at room temperature will have both elastic and plastic deformation. After the metal workpiece is removed from the tool or deformation implement, the elastic deformation will be released and only the plastic deformation will remain. When a metal forming tool is planned and designed to deform a workpiece, the shape imparted by the tool will be a combination of elastic and plastic deformation. The release of the elastic deformation is the spring back often observed at the end of a metal forming process. The spring back has to be compensated to achieve an accurate result. Usually, that is realized by overbending the material corresponding to the magnitude of the spring back. That means for the practical side of the bending process; the bending former, enters deeper into the bending prism. For other sheet metal forming operations like drawing, it entails deforming the sheet metal past ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Bending Tool For Standard Bending EHRT
In applied mechanics, bending (also known as flexure) characterizes the behavior of a slender structural element subjected to an external load applied perpendicularly to a longitudinal axis of the element. The structural element is assumed to be such that at least one of its dimensions is a small fraction, typically 1/10 or less, of the other two.Boresi, A. P. and Schmidt, R. J. and Sidebottom, O. M., 1993, Advanced mechanics of materials, John Wiley and Sons, New York. When the length is considerably longer than the width and the thickness, the element is called a beam. For example, a closet rod sagging under the weight of clothes on clothes hangers is an example of a beam experiencing bending. On the other hand, a shell is a structure of any geometric form where the length and the width are of the same order of magnitude but the thickness of the structure (known as the 'wall') is considerably smaller. A large diameter, but thin-walled, short tube supported at its ends and loa ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Bending
In applied mechanics, bending (also known as flexure) characterizes the behavior of a slender structural element subjected to an external load applied perpendicularly to a longitudinal axis of the element. The structural element is assumed to be such that at least one of its dimensions is a small fraction, typically 1/10 or less, of the other two.Boresi, A. P. and Schmidt, R. J. and Sidebottom, O. M., 1993, Advanced mechanics of materials, John Wiley and Sons, New York. When the length is considerably longer than the width and the thickness, the element is called a beam. For example, a closet rod sagging under the weight of clothes on clothes hangers is an example of a beam experiencing bending. On the other hand, a shell is a structure of any geometric form where the length and the width are of the same order of magnitude but the thickness of the structure (known as the 'wall') is considerably smaller. A large diameter, but thin-walled, short tube supported at its ends and loa ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Bending (metalworking)
Bending is a manufacturing process that produces a V-shape, U-shape, or channel shape along a straight axis in ductile materials, most commonly sheet metal.Manufacturing Processes Reference Guide, Industrial Press Inc., 1994. Commonly used equipment include box and pan brakes, brake presses, and other specialized machine presses. Typical products that are made like this are boxes such as electrical enclosures and rectangular ductwork. Process In press brake forming, a work piece is positioned over the die block and the die block presses the sheet to form a shape. Usually bending has to overcome both tensile stresses and compressive stresses. When bending is done, the residual stresses cause the material to ' towards its original position, so the sheet must be over-bent to achieve the proper bend angle. The amount of spring back is dependent on the material, and the type of forming. When sheet metal is bent, it stretches in length. The ''bend deduction'' is the amount t ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Bending Machine (manufacturing)
A bending machine is a forming machine tool (DIN 8586). Its purpose is to assemble a bend on a workpiece. A bend is manufactured by using a bending tool during a linear or rotating move. The detailed classification can be done with the help of the kinematics.M. Weck, p. 112 CNC bending CNC bending machines are developed for high flexibility and low setup times. Those machines are able to bend single pieces as well as small batches with the same precision and efficiency as series-produced parts in an economical way. Universal bending machines – modular construction Universal bending machines consists of a basic machine that can be adjusted with little effort and used for a variety of bends. A simple plug-in system supports quick and easy exchange of tools. The basic machine consists of a CNC-operated side stop, a work bench, and software for programming and operating. Its modular construction offers an affordable entry into the bending technology, because after an initial i ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Numerical Control
Numerical control (also computer numerical control, and commonly called CNC) is the automated control of machining tools (such as drills, lathes, mills, grinders, routers and 3D printers) by means of a computer. A CNC machine processes a piece of material (metal, plastic, wood, ceramic, or composite) to meet specifications by following coded programmed instructions and without a manual operator directly controlling the machining operation. A CNC machine is a motorized maneuverable tool and often a motorized maneuverable platform, which are both controlled by a computer, according to specific input instructions. Instructions are delivered to a CNC machine in the form of a sequential program of machine control instructions such as G-code and M-code, and then executed. The program can be written by a person or, far more often, generated by graphical computer-aided design (CAD) or computer-aided manufacturing (CAM) software. In the case of 3D printers, the part to be printed is ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Metal Forming
Forming, metal forming, is the metalworking process of fashioning metal parts and objects through mechanical deformation; the workpiece is reshaped without adding or removing material, and its mass remains unchanged. Forming operates on the materials science principle of plastic deformation, where the physical shape of a material is permanently deformed. Characteristics Metal forming tends to have more uniform characteristics across its subprocesses than its contemporary processes, cutting and joining. On the industrial scale, forming is characterized by: * Very high loads and stresses required, between 50 and () * Large, heavy, and expensive machinery in order to accommodate such high stresses and loads * Production runs with many parts, to maximize the economy of production and compensate for the expense of the machine tools Forming processes Forming processes tend to be categorised by differences in effective stresses. These categories and descriptions are highly simplifie ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Fabrication (metal)
Metal fabrication is the creation of metal structures by cutting, bending and assembling processes. It is a value-added process involving the creation of machines, parts, and structures from various raw materials. Typically, a fabrication shop bids on a job, usually based on engineering drawings, and if awarded the contract, builds the product. Large fab shops employ a multitude of value-added processes, including welding, cutting, forming and machining. As with other manufacturing processes, both human labor and automation are commonly used. A fabricated product may be called a ''fabrication'', and shops specializing in this type of work are called ''fab shops''. The end products of other common types of metalworking, such as machining, metal stamping, forging, and casting, may be similar in shape and function, but those processes are not classified as fabrication. Processes *''Cutting'' is done by sawing, shearing, or chiselling (all with manual and powered variants); ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
