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Silk Surfacing
Silk surfacing was a surface finishing of cotton to obtain an appearance similar to silk. Process In contrast to other imitative finishes such as mercerizing, In Silk surfacing, real silk was used in this treatment. Cotton was treated with acid and then silk waste (mixed) solution cotton to provide a lustrous appearance. Treatment The steps are as follows: # Soaking of cotton yarns in Tannic acid Tannic acid is a specific form of tannin, a type of polyphenol. Its weak acidity ( pKa around 6) is due to the numerous phenol groups in the structure. The chemical formula for commercial tannic acid is often given as C76H52O46, which corresp ... or other metallic acid. # Soaking in a solution of pure silk (of dissolved Silk waste/remnants in some acid.) # Dry # Passing through rollers. The cotton is encased with silk. Although the finish was less durable, was adapted for selected products only that were less likely to wash. See also * Finishing (textiles) * Plasma ...
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Surface Finishing
Surface finishing is a broad range of industrial processes that alter the surface of a manufactured item to achieve a certain property. Finishing processes may be employed to: improve appearance, adhesion or wettability, solderability, corrosion resistance, tarnish resistance, chemical resistance, wear resistance, hardness, modify electrical conductivity, remove burrs and other surface flaws, and control the surface friction.. In limited cases some of these techniques can be used to restore original dimensions to salvage or repair an item. An unfinished surface is often called '' mill finish''. Surface finishing processes can be categorized by how they affect the workpiece: *Removing or reshaping finishing *Adding or altering finishing Mechanical processes may also be categorized together because of similarities the final surface finish. Adding and altering *Blanching * Burnishing * Calendering *Case hardening *Ceramic glaze *Cladding *Corona treatment *Diffusion processes: **C ...
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Cotton
Cotton is a soft, fluffy staple fiber that grows in a boll, or protective case, around the seeds of the cotton plants of the genus ''Gossypium'' in the mallow family Malvaceae. The fiber is almost pure cellulose, and can contain minor percentages of waxes, fats, pectins, and water. Under natural conditions, the cotton bolls will increase the dispersal of the seeds. The plant is a shrub native to tropical and subtropical regions around the world, including the Americas, Africa, Egypt and India. The greatest diversity of wild cotton species is found in Mexico, followed by Australia and Africa. Cotton was independently domesticated in the Old and New Worlds. The fiber is most often spun into yarn or thread and used to make a soft, breathable, and durable textile. The use of cotton for fabric is known to date to prehistoric times; fragments of cotton fabric dated to the fifth millennium BC have been found in the Indus Valley civilization, as well as fabric remnants dated back ...
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Mercerizing
Mercerisation is a textile finishing treatment for cellulose fabric and yarn, mainly cotton and flax, which improves dye uptake and tear strength, reduces fabric shrinkage, and imparts a silk-like luster. Development The process was devised in 1844 by John Mercer, who treated cotton with solutions of20–30% sodium hydroxide followed by washing. Mercer observed that the treatment shrank the fabric and increased its tensile strength and affinity for dyes. In the original process of Mercer, no tension was applied. The product was termed ''fulled cotton'', a nod to the process of fulling in woven wool fabric. Mercer regarded the increased affinity for dyes as the most important technical aspect. Mercer also experimented with sulfuric acid and zinc chloride solutions and discovered the parchmentising effect of sulfuric acid. The silk-like lustre now commonly associated with mercerising is produced by tension and was discovered by Horace Lowe in 1889. Process Treatment ...
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Silk
Silk is a natural protein fiber, some forms of which can be woven into textiles. The protein fiber of silk is composed mainly of fibroin and is produced by certain insect larvae to form cocoons. The best-known silk is obtained from the cocoons of the larvae of the mulberry silkworm ''Bombyx mori'' reared in captivity (sericulture). The shimmering appearance of silk is due to the triangular prism-like structure of the silk fibre, which allows silk cloth to refract incoming light at different angles, thus producing different colors. Silk is produced by several insects; but, generally, only the silk of moth caterpillars has been used for textile manufacturing. There has been some research into other types of silk, which differ at the molecular level. Silk is mainly produced by the larvae of insects undergoing complete metamorphosis, but some insects, such as webspinners and raspy crickets, produce silk throughout their lives. Silk production also occurs in hymenoptera ( bee ...
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Tannic Acid
Tannic acid is a specific form of tannin, a type of polyphenol. Its weak acidity ( pKa around 6) is due to the numerous phenol groups in the structure. The chemical formula for commercial tannic acid is often given as C76H52O46, which corresponds with decagalloyl glucose, but in fact it is a mixture of polygalloyl glucoses or polygalloyl quinic acid esters with the number of galloyl moieties per molecule ranging from 2 up to 12 depending on the plant source used to extract the tannic acid. Commercial tannic acid is usually extracted from any of the following plant parts: Tara pods (''Caesalpinia spinosa''), gallnuts from '' Rhus semialata'' or ''Quercus infectoria'' or Sicilian sumac leaves (''Rhus coriaria''). According to the definitions provided in external references such as international pharmacopoeia, Food Chemicals Codex and FAO-WHO tannic acid monograph only tannins obtained from the above-mentioned plants can be considered as tannic acid. Sometimes extracts from chestnu ...
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Silk Waste
Silk waste includes all kinds of raw silk which may be unwindable, and therefore unsuited to the throwing process. Before the introduction of machinery applicable to the spinning of silk waste, the refuse from cocoon reeling, and also from silk winding, which is now used in producing spun silk fabrics, was nearly all destroyed as being useless, with the exception of that which could be hand-combed and spun by means of the distaff and spinning wheel, a method which is still practised by some of the peasantry in India and other countries in Asia. Sources The supply of waste silk is drawn from the following sources: * The silkworm, when commencing to spin, emits a dull, lustreless and uneven thread with which it suspends itself from the twigs and leaves of the tree upon which it has been feeding, or the straws provided for it by attendants in the worm-rearing establishments: this first thread is unreelable, and, moreover, is often mixed with straw, leaves and twigs. * The outside ...
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Finishing (textiles)
In textile manufacturing, finishing refers to the processes that convert the woven or knitted cloth into a usable material and more specifically to any process performed after dyeing the yarn or fabric to improve the look, performance, or "hand" (feel) of the finish textile or clothing. The precise meaning depends on context. Fabric after leaving the loom or knitting machine is not readily useable. Called grey cloth at this stage, it contains natural and added impurities. Sometimes it is also processed at fiber or yarn stages of textile manufacturing. Grey fiber or yarn or fabric goes through a series of processes such as wet processing and finishing. Finishing is a broad range of physical and chemical treatments that complete one stage of textile manufacturing and may prepare for the next step, making the product more receptive to the next stage of manufacturing. Finishing adds value to the product and makes it more attractive, useful, and functional for the end-user. Improvi ...
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Plasma Treatment (textiles)
Plasma treatment is a surface modification process for textiles that imparts various functional properties at a lower cost, with fewer chemical adverse effects, and with a reduced environmental impact all while maintaining important textile properties. Plasma After solid, liquid, and gas, plasma is referred to as the fourth state of matter. Non-thermal and cold plasma are used to modify the surfaces of textiles. Interactions with cold plasma have little effect on the bulk characteristics of textiles. When a cold plasma interacts with a material contained within it (substrate), a variety of events occur, individually or in combination. Four major types of effects are: Cross-linking, etching, functionalization, and the formation of a deposit on the substrate's surface. Advantages Plasma treatment in textiles can produce various functional properties, such as antimicrobial textiles, and water repellent textiles. In comparison to conventional finishing procedures, plasmas h ...
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Textile Techniques
Textile is an umbrella term that includes various fiber-based materials, including fibers, yarns, filaments, threads, different fabric types, etc. At first, the word "textiles" only referred to woven fabrics. However, weaving is not the only manufacturing method, and many other methods were later developed to form textile structures based on their intended use. Knitting and Nonwoven, non-woven are other popular types of fabric manufacturing. In the contemporary world, textiles satisfy the material needs for versatile applications, from simple daily clothing to Bulletproof vest, bulletproof jackets, spacesuits, and Medical gown, doctor's gowns. Textiles are divided into two groups: Domestic purposes [consumer textiles] and technical textiles. In consumer textiles, Aesthetics (textile), aesthetics and Textile performance#Comfort, comfort are the most important factors, but in technical textiles, Textile performance#Properties, functional properties are the priority. Geotex ...
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Textile Chemistry
Textile is an umbrella term that includes various fiber-based materials, including fibers, yarns, filaments, threads, different fabric types, etc. At first, the word "textiles" only referred to woven fabrics. However, weaving is not the only manufacturing method, and many other methods were later developed to form textile structures based on their intended use. Knitting and non-woven are other popular types of fabric manufacturing. In the contemporary world, textiles satisfy the material needs for versatile applications, from simple daily clothing to bulletproof jackets, spacesuits, and doctor's gowns. Textiles are divided into two groups: Domestic purposes onsumer textilesand technical textiles. In consumer textiles, aesthetics and comfort are the most important factors, but in technical textiles, functional properties are the priority. Geotextiles, industrial textiles, medical textiles, and many other areas are examples of technical textiles, whereas clothing a ...
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