Shear (sheet Metal)
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Shear (sheet Metal)
There are many types of shears used to shear or cut sheet metal. Types Alligator shear An alligator shear, historically known as a lever shear and sometimes as a crocodile shear, is a metal-cutting shear with a hinged jaw, powered by a flywheel or hydraulic cylinder. Alligator shears are generally set up as stand-alone shears; however, there are types for excavators. The jaw size can range from 4 to 36 in (100 to 910 mm) long. They are generally used to cut ferrous members, such as rebar, pipe, angle iron, or I-beams. Bench shear A ''bench shear'', also known as a ''lever shear'', is a bench mounted shear with a compound mechanism to increase the mechanical advantage. It is usually used for cutting rough shapes out of medium-sized pieces of sheet metal, but cannot do delicate work. For the small shear, it mostly designed for a wide field of applications. Light weight and easy efficient operation, yet very sturdy in construction. The cutting blades fitted are carefully and accura ...
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Shearing (manufacturing)
Shearing, also known as die cutting, is a process that cuts stock without the formation of chips or the use of burning or melting. Strictly speaking, if the cutting blades are straight the process is called shearing; if the cutting blades are curved then they are shearing-type operations.Degarmo, p. 424. The most commonly sheared materials are in the form of sheet metal or plates. However, rods can also be sheared. Shearing-type operations include blanking, piercing, roll slitting, and trimming. It is used for metal, fabric, paper and plastics. Principle A punch (or moving blade) is used to push a workpiece against the die (or fixed blade), which is fixed. Usually, the clearance between the two is 5 to 40% of the thickness of the material, but dependent on the material. Clearance is defined as the separation between the blades, measured at the point where the cutting action takes place and perpendicular to the direction of blade movement. It affects the finish of the cut ( burr) ...
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Blanking (metalworking)
Blanking and piercing are shearing processes in which a punch and die are used to produce parts from coil or sheet stock. Blanking produces the outside features of the component, while piercing produces internal holes or shapes. The web is created after multiple components have been produced and is considered scrap material. The "slugs" produced by piercing internal features are also considered scrap. The terms "piercing" and "punching" can be used interchangeably. Die roll and burr formation Burrs and die roll are typical features of stamped components. Die roll is created when the material being stamped in compressed before the material begins to shear. Die roll takes the form of a radius around the outside edge of the blank and the pierced holes. After compression, the part shears for about 10% of the part thickness, and then fractures free of the strip or sheet. This fracturing produces a raised, jagged edge which is called a "burr". Burrs are typically removed by tumbling ...
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Metalworking Hand Tools
Metalworking hand tools are hand tools that are used in the metalworking field. Hand tools are powered solely by the operator. Slapper Both metal and wood slappers are used for metalworking. Generally wood slappers are covered with a leather-face. Slappers can be used to shrink, contour, and planish (smooth) the panel without leaving rough marks to clean up. The salapper controls more surface with each blow than a hammer can and is very easy to use because it has the same angle of attack as a body hammer. This means the user does not need to change their arm and hand position when moving from hammer to slapper. The slapper can be far more effective than the hammer for shrinking because its leverage gives greater mechanical advantage over the rough spots. The slapper is great for working metal over a T-stake or for gouging and planishing. A good slapper can make radius bends and crowns quite well. A slapper works well with forming stakes and post dollies for lightly planishing and p ...
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Snips
Snips, also known as shears, are hand tools used to cut sheet metal and other tough web (manufacturing), webs. It is a cutting tool. Workers use various types of snips, either straight or blend one be obtained. The straight or bent being not only for straight cuts but for inside of the curvature or concave curvature too. There are two broad categories: ''tinner's snips'', which are similar to common scissors, and ''compound-action'' snips, which use a compound leverage handle system to increase the mechanical advantage. Types Tinner snips Tinner's snips, also known as tinner snips or tin snips, are one of the most popular type of snips. They are defined by their long handles and short blades. They usually have extra wide jaws and are made of drop forging, drop forged carbon steel. Depending on the size of the blade, tin snips can cut between 24 and 16 gauge cold rolling, cold rolled low-carbon tin. They can be ranged in length from long. There are two main types: straight-patter ...
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Nibbler
A nibbler, or nibblers,Jeffery Zurschmeide Automotive Welding: A Practical Guide 2009 - Page 26 "Nibblers make a ragged cut and also leave thousands of little sheetmetal nibbles all over your shop. ... Power shears are the best tool going for cutting sheetmetal, but they cost more than a nibbler, and a lot more than a set of hand shears." is a tool for cutting sheet metal with minimal distortion. They may be used for nibbling. One type operates much like a punch and die, with a blade that moves in a linear fashion against a fixed die, removing small bits of metal and leaving a kerf approximately 6 mm wide. Another type operates similar to tin snips, but shears the sheet along two parallel tracks 3–6 mm apart, rolling up the waste in a tight spiral as it cuts. Nibblers may be manual (hand operated) or powered. Power nibblers are often powered by compressed air, though electrical types also exist. A common DIY nibbler tool is an electric drill A drill is a tool u ...
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Tool
A tool is an object that can extend an individual's ability to modify features of the surrounding environment or help them accomplish a particular task. Although many animals use simple tools, only human beings, whose use of stone tools dates back hundreds of millennia, have been observed using tools to make other tools. Early human tools, made of such materials as stone, bone, and wood, were used for preparation of food, hunting, manufacture of weapons, and working of materials to produce clothing and useful artifacts. The development of metalworking made additional types of tools possible. Harnessing energy sources, such as animal power, wind, or steam, allowed increasingly complex tools to produce an even larger range of items, with the Industrial Revolution marking an inflection point in the use of tools. The introduction of widespread automation in the 19th and 20th centuries allowed tools to operate with minimal human supervision, further increasing the productivity of ...
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Throatless Shear
There are many types of shears used to shear or cut sheet metal. Types Alligator shear An alligator shear, historically known as a lever shear and sometimes as a crocodile shear, is a metal-cutting shear with a hinged jaw, powered by a flywheel or hydraulic cylinder. Alligator shears are generally set up as stand-alone shears; however, there are types for excavators. The jaw size can range from 4 to 36 in (100 to 910 mm) long. They are generally used to cut ferrous members, such as rebar, pipe, angle iron, or I-beams. Bench shear A ''bench shear'', also known as a ''lever shear'', is a bench mounted shear with a compound mechanism to increase the mechanical advantage. It is usually used for cutting rough shapes out of medium-sized pieces of sheet metal, but cannot do delicate work. For the small shear, it mostly designed for a wide field of applications. Light weight and easy efficient operation, yet very sturdy in construction. The cutting blades fitted are carefully and accura ...
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Heavy Machinery
Heavy equipment or heavy machinery refers to heavy-duty vehicles specially designed to execute construction tasks, most frequently involving earthwork operations or other large construction tasks. ''Heavy equipment'' usually comprises five equipment systems: the implement, traction, structure, power train, and control/information. Heavy equipment has been used since at least the 1st century BC when the ancient Roman engineer Vitruvius described a crane in ''De architectura'' when it was powered via human or animal labor. Heavy equipment functions through the mechanical advantage of a simple machine, the ratio between input force applied and force exerted is multiplied, making tasks which could take hundreds of people and weeks of labor without heavy equipment far less intensive in nature. Some equipment uses hydraulic drives as a primary source of motion. The term "plant" is used to refer to any mobile type of heavy machinery. History The use of heavy equipment has ...
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Hydraulics
Hydraulics (from Greek: Υδραυλική) is a technology and applied science using engineering, chemistry, and other sciences involving the mechanical properties and use of liquids. At a very basic level, hydraulics is the liquid counterpart of pneumatics, which concerns gases. Fluid mechanics provides the theoretical foundation for hydraulics, which focuses on the applied engineering using the properties of fluids. In its fluid power applications, hydraulics is used for the generation, control, and transmission of power by the use of pressurized liquids. Hydraulic topics range through some parts of science and most of engineering modules, and cover concepts such as pipe flow, dam design, fluidics and fluid control circuitry. The principles of hydraulics are in use naturally in the human body within the vascular system and erectile tissue. Free surface hydraulics is the branch of hydraulics dealing with free surface flow, such as occurring in rivers, canals, lakes, estuar ...
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