Rotary Atomizers
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Rotary Atomizers
Rotary atomizers use a high speed rotating disk, cup or wheel to discharge liquid at high speed to the perimeter, forming a hollow cone spray. The rotational speed controls the drop size. Spray drying and spray painting are the most important and common uses of this technology. Many industries use processes like evaporative cooling, meteorology, printing, medical applications, spray combustion, coating, and drying, which need to convert a large mass of liquid into a dispersion of smaller droplets of a size range of microns. Various spray devices for the above-mentioned conversion have been developed over time, such as atomizers, sprayers, nozzles, and applicators. The spray generated by these devices can be viewed as liquid droplets submerged in a continuous phase of gases. This spray can be generated in a variety of methods. Generally, it is done by producing a high speed between the phase of gases and the submerged liquid to be atomized. These devices achieve this atomization by ...
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Evaporative Cooling
An evaporative cooler (also known as evaporative air conditioner, swamp cooler, swamp box, desert cooler and wet air cooler) is a device that cools air through the evaporation of water. Evaporative cooling differs from other air conditioning systems, which use vapor-compression or absorption refrigeration cycles. Evaporative cooling exploits the fact that water will absorb a relatively large amount of heat in order to evaporate (that is, it has a large enthalpy of vaporization). The temperature of dry air can be dropped significantly through the phase transition of liquid water to water vapor (evaporation). This can cool air using much less energy than refrigeration. In extremely dry climates, evaporative cooling of air has the added benefit of conditioning the air with more moisture for the comfort of building occupants. The cooling potential for evaporative cooling is dependent on the wet-bulb depression, the difference between dry-bulb temperature and wet-bulb temperature ...
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Meteorology
Meteorology is a branch of the atmospheric sciences (which include atmospheric chemistry and physics) with a major focus on weather forecasting. The study of meteorology dates back millennia, though significant progress in meteorology did not begin until the 18th century. The 19th century saw modest progress in the field after weather observation networks were formed across broad regions. Prior attempts at prediction of weather depended on historical data. It was not until after the elucidation of the laws of physics, and more particularly in the latter half of the 20th century the development of the computer (allowing for the automated solution of a great many modelling equations) that significant breakthroughs in weather forecasting were achieved. An important branch of weather forecasting is marine weather forecasting as it relates to maritime and coastal safety, in which weather effects also include atmospheric interactions with large bodies of water. Meteorological pheno ...
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Sprayer
A sprayer is a device used to spray a liquid, where sprayers are commonly used for projection of water, weed killers, crop performance materials, pest maintenance chemicals, as well as manufacturing and production line ingredients. In agriculture, a sprayer is a piece of equipment that is used to apply herbicides, pesticides, and fertilizers on agricultural crops. Sprayers range in size from man-portable units (typically backpacks with spray guns) to trailed sprayers that are connected to a tractor, to self-propelled units similar to tractors with boom mounts of up to in length depending on engineering design for tractor and land size. Engineering Sprayers are fully integrated, mechanical systems, meaning they are composed of various parts and components that work together to achieve the desired effect, in this case: the projection of the spray fluid. This can be as simple as a hand sprayer attached to a bottle that is pumped and primed by a spring-lever, tube, and vacuum- ...
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Nozzle
A nozzle is a device designed to control the direction or characteristics of a fluid flow (specially to increase velocity) as it exits (or enters) an enclosed chamber or pipe. A nozzle is often a pipe or tube of varying cross sectional area, and it can be used to direct or modify the flow of a fluid (liquid or gas). Nozzles are frequently used to control the rate of flow, speed, direction, mass, shape, and/or the pressure of the stream that emerges from them. In a nozzle, the velocity of fluid increases at the expense of its pressure energy. Types Jet A gas jet, fluid jet, or hydro jet is a nozzle intended to eject gas or fluid in a coherent stream into a surrounding medium. Gas jets are commonly found in gas stoves, ovens, or barbecues. Gas jets were commonly used for light before the development of electric light. Other types of fluid jets are found in carburetors, where smooth calibrated orifices are used to regulate the flow of fuel into an engine, and in jacuzzis or spa ...
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Atomization
Atomization refers to breaking bonds in some substance to obtain its constituent atoms in gas phase. By extension, it also means separating something into fine particles, for example: process of breaking bulk liquids into small droplets. Atomization may also refer to: Science and technology * The making of an aerosol, which is a colloidal suspension of fine solid particles or liquid droplets in a gas * An apparatus using an atomizer nozzle * Sprays, mists, fogs, clouds, dust clouds and smoke, which appear to be atomized * A nebulizer, which is a device used to administer medication in the form of a mist inhaled into the lungs * An electronic cigarette atomizer is a component which employs a heating element to vaporize a flavored solution, that may or may not contain nicotine, for inhalation into the lungs * The conversion of a vaporized sample into atomic components in atomic spectroscopy Sociology * Atomization is frequently used as a synonym for social alienation Social alie ...
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Rotary Atomization Concept
Rotary may refer to: General * Rotary motion Engineering and technology * Rotary dial, a rotating telephone dial * Rotary engine (other), multiple types of engines called "rotary" * Rotary latch * Rotary milking shed, a type of milking shed used in the dairy industry * Rotary snowplow, one type of railroad snowplow used especially for deep snow removal * Rotary system, a type of pre-electronic telephone switch * Rotary table (drilling rig), a device used to apply directional force to a drill string * Rotary tiller, a motorised cultivator * Rotary woofer, a type of loudspeaker capable of producing very low frequency sound * Rotary wing aircraft Arts and entertainment * "The Rotary", a song by Andy Partridge from ''Take Away / The Lure of Salvage'' Organisations and enterprises * Rotary International, or Rotary Club, an international service organization founded in the United States ** Rotary Foundation, non-profit foundation of Rotary International ** Rotary Scholarsh ...
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Surface Tension
Surface tension is the tendency of liquid surfaces at rest to shrink into the minimum surface area possible. Surface tension is what allows objects with a higher density than water such as razor blades and insects (e.g. water striders) to float on a water surface without becoming even partly submerged. At liquid–air interfaces, surface tension results from the greater attraction of liquid molecules to each other (due to cohesion) than to the molecules in the air (due to adhesion). There are two primary mechanisms in play. One is an inward force on the surface molecules causing the liquid to contract. Second is a tangential force parallel to the surface of the liquid. This ''tangential'' force is generally referred to as the surface tension. The net effect is the liquid behaves as if its surface were covered with a stretched elastic membrane. But this analogy must not be taken too far as the tension in an elastic membrane is dependent on the amount of deformation of the m ...
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Weber Number
The Weber number (We) is a dimensionless number in fluid mechanics that is often useful in analysing fluid flows where there is an interface between two different fluids, especially for multiphase flows with strongly curved surfaces. It is named after Moritz Weber (1871–1951). It can be thought of as a measure of the relative importance of the fluid's inertia compared to its surface tension. The quantity is useful in analyzing thin film flows and the formation of droplets and bubbles. Mathematical expression The Weber number may be written as: :\mathrm = \frac = \left( \frac \right) \frac = \frac   where * C_\mathrm is the drag coefficient of the body cross-section. * \rho is the density of the fluid ( kg/ m3). * v is its velocity (m/ s). * l is its characteristic length, typically the droplet diameter (m). * \sigma is the surface tension Surface tension is the tendency of liquid surfaces at rest to shrink into the minimum surface area possible. Surface te ...
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Ohnesorge Number
The Ohnesorge number (Oh) is a dimensionless number that relates the viscous forces to inertial and surface tension forces. The number was defined by Wolfgang von Ohnesorge in his 1936 doctoral thesis. It is defined as: : \mathrm = \frac = \frac \sim \frac Where * ''μ'' is the dynamic viscosity of the liquid * ''ρ'' is the density of the liquid * ''σ'' is the surface tension * ''L'' is the characteristic length scale (typically drop diameter) * Re is the Reynolds number * We is the Weber number Applications The Ohnesorge number for a 3 mm diameter rain drop is typically ~0.002. Larger Ohnesorge numbers indicate a greater influence of the viscosity. This is often used to relate to free surface fluid dynamics such as dispersion of liquids in gases and in spray technology. English translation: In inkjet printing, liquids whose Ohnesorge number are in the range 0.1 < ''Oh'' < 1.0 are jettable (1
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Rotational Bell Painting
A rotary atomizer is an automatic electrostatic paint applicator used in high volume, automatic production painting environments. Also called a 'paint bell', "rotary bell atomizer" or 'bell applicator', it is preferred for high volume paint application for its superior transfer efficiency, spray pattern consistency, and low compressed air consumption, when compared to a paint spray gun. It can be mounted in a fixed position, reciprocating arm, or an industrial robot. Transfer Efficiency Rotary atomizers can provide highest transfer efficiency of any paint applicator at approximately 95%. This means that the applicator puts an electric charge on each droplet of paint to attract it to the part being sprayed. Rotary atomizers are able to get higher transfer efficiency compared to other spray guns because of its unique spinning bell cup. The bell cup inside the applicator, spins the material at 20,000 to 60,000 revolutions per minute. Due to the high rotation speed, the paint is subj ...
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Paint Robot
Industrial paint robots have been used for decades in automotive paint applications. Early paint robots were hydraulic versions, which are still in use today but are of inferior quality and safety to the latest electronic offerings. The newest robots are accurate and deliver results with uniform film builds and exact thicknesses. Originally, industrial paint robots were large and expensive, but robot prices have come down to the point that general industry can now afford the same level of automation used by the large automotive manufacturers. The selection of modern paint robot varies much more in size and payload to allow many configurations for painting items of all sizes. Painting robots generally have five or six axis motion, three for the base motions and up to three for applicator orientation. These robots can be used in any explosion hazard Class 1 Division 1 environment. Industrial paint robots are designed to help standardize the distance and path the automatic spra ...
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