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Rolling Bed Dryer
Rolling bed dryers are used for efficiently processing large amounts of material that need their respective moisture levels reduced. Rolling bed dryers are most often used for drying wood chips and organic residues and are most often utilized in the biomass, waste/recycling, wood particle board, pellet, and biofuel industries. General concept The versatility of the rolling bed dryer is based on its simple idea of product circulation. The biomass processed through the rolling bed dryer can be not only efficiently dried but also has the option of being cleaned simultaneously. This provides for efficiency and conservation in energy which results in lower production costs. Biomass is being increasingly used as an alternative fuel source. Providing for this demands innovative solutions. Applications *Wood chips *Cropped biomass *Alternative fuels *Sugar beets pulp *Bush reaping *Greenery cut *Trimmings *Green waste Process Large bulks of biomass is permanently circulated and mixed by ...
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Rolling Bed Dryer
Rolling bed dryers are used for efficiently processing large amounts of material that need their respective moisture levels reduced. Rolling bed dryers are most often used for drying wood chips and organic residues and are most often utilized in the biomass, waste/recycling, wood particle board, pellet, and biofuel industries. General concept The versatility of the rolling bed dryer is based on its simple idea of product circulation. The biomass processed through the rolling bed dryer can be not only efficiently dried but also has the option of being cleaned simultaneously. This provides for efficiency and conservation in energy which results in lower production costs. Biomass is being increasingly used as an alternative fuel source. Providing for this demands innovative solutions. Applications *Wood chips *Cropped biomass *Alternative fuels *Sugar beets pulp *Bush reaping *Greenery cut *Trimmings *Green waste Process Large bulks of biomass is permanently circulated and mixed by ...
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Biomass
Biomass is plant-based material used as a fuel for heat or electricity production. It can be in the form of wood, wood residues, energy crops, agricultural residues, and waste from industry, farms, and households. Some people use the terms biomass and biofuel interchangeably, while others consider biofuel to be a ''liquid'' or ''gaseous'' fuel used for transportation, as defined by government authorities in the US and EU. The European Union's Joint Research Centre defines solid biofuel as raw or processed organic matter of biological origin used for energy, such as firewood, wood chips, and wood pellets. In 2019, biomass was used to produce 57 EJ (exajoules) of energy, compared to 190 EJ from crude oil, 168 EJ from coal, 144 EJ from natural gas, 30 EJ from nuclear, 15 EJ from hydro and 13 EJ from wind, solar and geothermal combined. Approximately 86% of modern bioenergy is used for heating applications, with 9% used for transport and 5% for electricity. Most of the global b ...
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Recycling
Recycling is the process of converting waste materials into new materials and objects. The recovery of energy from waste materials is often included in this concept. The recyclability of a material depends on its ability to reacquire the properties it had in its original state. It is an alternative to "conventional" waste disposal that can save material and help lower greenhouse gas emissions. It can also prevent the waste of potentially useful materials and reduce the consumption of fresh raw materials, reducing energy use, air pollution (from incineration) and water pollution (from landfilling). Recycling is a key component of modern waste reduction and is the third component of the "Reduce, Reuse, and Recycle" waste hierarchy. It promotes environmental sustainability by removing raw material input and redirecting waste output in the economic system. There are some ISO standards related to recycling, such as ISO 15270:2008 for plastics waste and ISO 14001:2015 for enviro ...
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Particle Board
Particle board, also known as chipboard or low-density fiberboard, is an engineered wood product manufactured from wood chips and a synthetic resin or other suitable binder, which is pressed and extruded. Particle board is often confused with oriented strand board (OSB) (also known as flakeboard, or waferboard), a different type of fiberboard that uses machined wood flakes and offers more strength. Characteristics Particle board is cheaper, denser and more uniform than conventional wood and plywood and is substituted for them when cost is more important than strength and appearance. Particleboard can be made more appealing by painting or the use of wood veneers on visible surfaces. Though it is denser than conventional wood, it is the lightest and weakest type of fiberboard, except for insulation board. Medium-density fibreboard and hardboard, also called high-density fiberboard, are stronger and denser than particleboard. Different grades of particleboard have different densi ...
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Microplastics
Microplastics are fragments of any type of plastic less than in length, according to the U.S. National Oceanic and Atmospheric Administration (NOAA) and the European Chemicals Agency. They cause pollution by entering natural ecosystems from a variety of sources, including cosmetics, clothing, food packaging, and industrial processes. The term ''macroplastics'' is used to differentiate microplastics from larger plastic waste, such as plastic bottles. Two classifications of microplastics are currently recognized. Primary microplastics include any plastic fragments or particles that are already 5.0 mm in size or less before entering the environment. These include microfibers from clothing, microbeads, and plastic pellets (also known as nurdles). Secondary microplastics arise from the degradation (breakdown) of larger plastic products through natural weathering processes after entering the environment. Such sources of secondary microplastics include water and soda bottles, fis ...
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Biofuel
Biofuel is a fuel that is produced over a short time span from biomass, rather than by the very slow natural processes involved in the formation of fossil fuels, such as oil. According to the United States Energy Information Administration (EIA), biofuels are mostly used for transportation, but can also be used for heating and electricity. Biofuel can be produced from plants or from agricultural, domestic or industrial biowaste. The greenhouse gas mitigation potential of biofuel varies considerably, from emission levels comparable to fossil fuels in some scenarios to negative emissions in others. See the biomass article for more on this particular subject. The two most common types of biofuel are bioethanol and biodiesel. The U.S. is the largest producer of bioethanol, while the EU is the largest producer of biodiesel. The energy content in the global production of bioethanol and biodiesel is 2.2 and 1.8 EJ per year, respectively. * Bioethanol is an alcohol made by fermen ...
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Pelletizing
Pelletizing is the process of compressing or molding a material into the shape of a pellet. A wide range of different materials are pelletized including chemicals, iron ore, animal compound feed, plastics, waste materials, and more. The process is considered an excellent option for the storage and transport of said materials. The technology is widely used in the powder metallurgy engineering and medicine industries. Pelletizing of iron ore Pelletizing iron ore is undertaken due to the excellent physical and metallurgical properties of iron ore pellets. Iron ore pellets are spheres of typically to be used as raw material for blast furnaces. They typically contain 64–72% Fe and various additional material adjusting the chemical composition and the metallurgic properties of the pellets. Typically limestone, dolomite and olivine is added and Bentonite is used as binder. The process of pelletizing combines mixing of the raw material, forming the pellet and a thermal treatm ...
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Gasification
Gasification is a process that converts biomass- or fossil fuel-based carbonaceous materials into gases, including as the largest fractions: nitrogen (N2), carbon monoxide (CO), hydrogen (H2), and carbon dioxide (). This is achieved by reacting the feedstock material at high temperatures (typically >700 °C), without combustion, via controlling the amount of oxygen and/or steam present in the reaction. The resulting gas mixture is called syngas (from synthesis gas) or producer gas and is itself a fuel due to the flammability of the H2 and CO of which the gas is largely composed. Power can be derived from the subsequent combustion of the resultant gas, and is considered to be a source of renewable energy if the gasified compounds were obtained from biomass feedstock. An advantage of gasification is that syngas can be more efficient than direct combustion of the original feedstock material because it can be combusted at higher temperatures so that the thermodynamic upper li ...
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Torrefaction
Torrefaction of biomass, e.g., wood or grain, is a mild form of pyrolysis at temperatures typically between 200 and 320 °C. Torrefaction changes biomass properties to provide a better fuel quality for combustion and gasification applications. Torrefaction produces a relatively dry product, which reduces or eliminates its potential for organic decomposition. Torrefaction combined with densification creates an energy-dense fuel carrier of 20 to 21  GJ/ton lower heating value (LHV). Torrefaction makes the material undergo Maillard reactions. Torrefied biomass can be used as an energy carrier or as a feedstock used in the production of bio-based fuels and chemicals. Biomass can be an important energy source. However, there exists a large diversity of potential biomass sources, each with its own unique characteristics. To create efficient biomass-to-energy chains, torrefaction of biomass, combined with densification ( pelletisation or briquetting), is a promising step toward ...
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Rotary Dryer
A rotary dryer is a type of industrial dryer used to reduce or minimize the moisture content of the material it is handling by bringing it into contact with a heated gas. The dryer is made up of a rotating cylinder ("drum" or "shell"), a drive mechanism, and a support structure (commonly concrete posts or a steel frame). The cylinder is inclined slightly with the discharge end is lower than the material feed end so that material moves through the dryer under the influence of gravity. Material to be dried enters the dryer and, as the dryer rotates, the material is lifted up by a series of fins (known as flights) lining the inner wall of the dryer. When the material gets high enough, it falls back down to the bottom of the dryer, passing through the hot gas stream as it falls. Applications Rotary Dryers have many applications but are most commonly seen in the mineral industry for drying sand, stone, soil, and ore. They are also used in the food industry for granular material such as ...
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Fluidized Bed
A fluidized bed is a physical phenomenon that occurs when a solid particulate substance (usually present in a holding vessel) is under the right conditions so that it behaves like a fluid. The usual way to achieve a fluidize bed is to pump pressurized fluid into the particles. The resulting medium then has many properties and characteristics of normal fluids, such as the ability to free-flow under gravity, or to be pumped using fluid technologies. The resulting phenomenon is called fluidization. Fluidized beds are used for several purposes, such as fluidized bed reactors (types of chemical reactors), solids separation, fluid catalytic cracking, fluidized bed combustion, heat or mass transfer or interface modification, such as applying a coating onto solid items. This technique is also becoming more common in aquaculture for the production of shellfish in integrated multi-trophic aquaculture systems. Properties A fluidized bed consists of fluid-solid mixture that exhibits fluid-l ...
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Allgaier (company)
The Allgaier Group is a systems supplier for the international automotive industry, including production of body panel dies as well as forming technology involving the production of pressed components and ready-to-fit components. The second pillar of the Allgaier Group is machinery and apparatus engineering for process technology. Allgaier produces and deliver systems worldwide for screening, drying/cooling, washing and sorting to companies in the bulk goods processing industry. The company currently has about 1880 people, a good two thirds of whom work at the headquarters in Uhingen. The Allgaier Group includes production and sales companies in Germany, Spain, Sweden and other countries, as well as agencies in all major industrial countries of the world. In 2011, Allgaier and Mogensen combined companies to create ALMO Process Technology. ALMO Process Technology is the North American Sales and Service division for Allgaier Process, Mogensen, Gosag, and ALMO Engineering - All part ...
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