Pulverized Fuel Firing
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Pulverized Fuel Firing
A pulverized coal-fired boiler is an industrial or utility boiler that generates thermal energy by burning pulverized coal (also known as powdered coal or coal dust since it is as fine as face powder in cosmetic makeup) that is blown into the firebox. The basic idea of a firing system using pulverised fuel is to use the whole volume of the furnace for the combustion of solid fuels. Coal is ground to the size of a fine grain, mixed with air and burned in the flue gas flow. Biomass and other materials can also be added to the mixture. Coal contains mineral matter which is converted to ash during combustion. The ash is removed as bottom ash and fly ash. The bottom ash is removed at the furnace bottom. This type of boiler dominates coal-fired power stations, providing steam to drive large turbines. History Prior to the developments leading to the use of pulverized coal, most boilers utilized grate firing where the fuel was mechanically distributed onto a moving grate at the bottom of ...
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Boiler
A boiler is a closed vessel in which fluid (generally water) is heated. The fluid does not necessarily boil. The heated or vaporized fluid exits the boiler for use in various processes or heating applications, including water heating, central heating, boiler-based power generation, cooking, and sanitation. Heat sources In a fossil fuel power plant using a steam cycle for power generation, the primary heat source will be combustion of coal, oil, or natural gas. In some cases byproduct fuel such as the carbon monoxide rich offgasses of a coke battery can be burned to heat a boiler; biofuels such as bagasse, where economically available, can also be used. In a nuclear power plant, boilers called steam generators are heated by the heat produced by nuclear fission. Where a large volume of hot gas is available from some process, a heat recovery steam generator or recovery boiler can use the heat to produce steam, with little or no extra fuel consumed; such a configuration is common ...
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Critical Point (thermodynamics)
In thermodynamics, a critical point (or critical state) is the end point of a phase equilibrium curve. The most prominent example is the liquid–vapor critical point, the end point of the pressure–temperature curve that designates conditions under which a liquid and its vapor can coexist. At higher temperatures, the gas cannot be liquefied by pressure alone. At the critical point, defined by a ''critical temperature'' ''T''c and a ''critical pressure'' ''p''c, phase boundaries vanish. Other examples include the liquid–liquid critical points in mixtures, and the ferromagnet–paramagnet transition (Curie temperature) in the absence of an external magnetic field. Liquid–vapor critical point Overview For simplicity and clarity, the generic notion of ''critical point'' is best introduced by discussing a specific example, the vapor–liquid critical point. This was the first critical point to be discovered, and it is still the best known and most studied one. The figu ...
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Outdoor Wood-fired Boiler
The outdoor wood boiler is a variant of the classic wood stove adapted for set-up outdoors while still transferring the heat to interior buildings. Technology The outdoor wood boiler is a variant on the indoor wood, oil or gas boiler. An outdoor wood boiler or outdoor wood stove is a unit about 4-6 feet wide and around 10 feet long. It is made up of four main parts- the firebox, which can be either round or square, the water jacket, the heat exchanger, and the weather proof housing. The fire box ranges from 2 to 5 feet long and can be as tall as 4 feet. The firebox and heat exchanger are surrounded by water or a glycol-water solution, which absorb heat from the burning wood. The heated water is generally circulated through insulated underground lines to a heating load, where the heat can be transferred from the water to various heat emitters. Standard outdoor wood furnaces Standard outdoor wood boilers heat the firebox and the smoke goes out the exhaust straight. If not run h ...
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World Resources Institute
The World Resources Institute (WRI) is a global research non-profit organization established in 1982 with funding from the MacArthur Foundation under the leadership of James Gustave Speth. WRI's activities are focused on seven areas: food, forests, water, energy, cities, climate and ocean. Organization The World Resources Institute (WRI) maintains international offices in the United States, China, India, Indonesia, Mexico, and Brazil. The organization's mission is to promote environmental sustainability, economic opportunity, and human health and well-being. WRI partners with local and national governments, private companies, publicly held corporations, and other non-profits, and offers services including global climate change issues, sustainable markets, ecosystem protection, and environmental responsible governance services. WRI has maintained a 4 out of 4 stars rating from Charity Navigator since 1 October 2008. In 2014, Stephen M. Ross, an American real estate developer ...
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Pulverizer
A pulverizer or grinder is a mechanical device for the grinding of many different types of materials. For example, a pulverizer mill is used to pulverize coal for combustion in the steam-generating furnaces of coal power plants. Types of coal pulverizers Coal pulverizers may be classified by speed, as follows:Coal Pulverising Mill Types, by Glenn Schumacher, 2010 * Low Speed * Medium Speed * High Speed Low speed Ball and tube mills A ball mill is a pulverizer that consists of a horizontal rotating cylinder, up to three diameters in length, containing a charge of tumbling or cascading steel balls, pebbles, or rods. A tube mill is a revolving cylinder of up to five diameters in length used for fine pulverization of ore, rock, and other such materials; the material, mixed with water, is fed into the chamber from one end, and passes out the other end as a slurry. Both types of mill include liners that protect the cylindrical structure of the mill from wear. Thus the main wear p ...
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Fluidized Bed Combustion
Fluidized bed combustion (FBC) is a combustion technology used to burn solid fuels. In its most basic form, fuel particles are suspended in a hot, bubbling fluidity bed of ash and other particulate materials (sand, limestone etc.) through which jets of air are blown to provide the oxygen required for combustion or gasification. The resultant fast and intimate mixing of gas and solids promotes rapid heat transfer and chemical reactions within the bed. FBC plants are capable of burning a variety of low-grade solid fuels, including most types of coal, coal waste and woody biomass, at high efficiency and without the necessity for expensive fuel preparation (e.g., pulverising). In addition, for any given thermal duty, FBCs are smaller than the equivalent conventional furnace, so may offer significant advantages over the latter in terms of cost and flexibility. FBC reduces the amount of sulfur emitted in the form of SO''x'' emissions. Limestone is used to precipitate out sulfate du ...
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Coal-water Slurry Fuel
Coal-water slurry fuel is a combustible mixture of fine coal particles suspended in water. It can be used to power boilers, gas turbines, diesel engines and heating and power stations. Characteristics A coal-water slurry fuel is defined by a number of factors including its viscosity, particle size, rate of sedimentation, ignition temperature (), combustion temperature (), ash content and calorific value (3700–4700  kcal/kg). When coal-water slurry fuel combusts, over ninety-nine percent of its carbon content is consumed. Coal-water slurry fuel is fire-proof and explosion-proof. Ash content of less than ten percent is desirable for boilers. For diesel engines, there is no limit. Production The production of coal-water slurry fuel involves the crushing of coal or coal sludge to particles between 10 and 65 micrometers diameter (standard crushers can be used); wet milling and homogenisation (with additives as required). The resulting product ( coal slurry) is then prepared ...
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Dieselisation
Dieselisation (US: dieselization) is the process of equipping vehicles with a diesel engine or diesel engines. It can involve replacing an internal combustion engine powered by petrol (gasoline) fuel with an engine powered by diesel fuel, as occurred on a large scale with trucks, buses, farm tractors, and building construction machinery after the Second World War. Alternatively it can involve replacing the entire plant or vehicle with one that is diesel-powered; the term commonly describes the generational replacement between the 1930s and the 1970s of railway steam locomotives with diesel locomotives, and associated facilities. Water transport The Two-stroke diesel engine for marine applications was introduced in 1908 and remains in use today. It is the most efficient prime mover to date, models such as the Wärtsilä-Sulzer RTA96-C offer a thermal efficiency of 50% and over 100,000 horsepowers. First steps towards conversions using diesel engines as means of propulsion (on sm ...
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Diesel Engine
The diesel engine, named after Rudolf Diesel, is an internal combustion engine in which ignition of the fuel is caused by the elevated temperature of the air in the cylinder due to mechanical compression; thus, the diesel engine is a so-called compression-ignition engine (CI engine). This contrasts with engines using spark plug-ignition of the air-fuel mixture, such as a petrol engine (gasoline engine) or a gas engine (using a gaseous fuel like natural gas or liquefied petroleum gas). Diesel engines work by compressing only air, or air plus residual combustion gases from the exhaust (known as exhaust gas recirculation (EGR)). Air is inducted into the chamber during the intake stroke, and compressed during the compression stroke. This increases the air temperature inside the cylinder to such a high degree that atomised diesel fuel injected into the combustion chamber ignites. With the fuel being injected into the air just before combustion, the dispersion of the fuel is une ...
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United States Shipping Board
The United States Shipping Board (USSB) was established as an emergency agency by the 1916 Shipping Act (39 Stat. 729), on September 7, 1916. The United States Shipping Board's task was to increase the number of US ships supporting the World War I efforts. United States Shipping Board program ended on March 2, 1934. Initiation The United States' maritime position had been eroding for decades with some Congressional concern, some remedies actually worsening the situation, with European shipping companies dominating overseas trade and just over 10% of the value of trade carried in U.S. owned ships. The 1916 act was the result of Congressional efforts to create a board to address the problem dating from 1914. At this time the legislation was not a part of any war effort with specific intent as stated in the act: :"An Act to establish a United States Shipping Board for the purpose of encouraging, developing, and creating a naval auxiliary and naval reserve and a Merchant Marine to ...
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Prussian G 12
The Prussian G 12 is a 1'E 2-10-0 goods train locomotive built for the Prussian state railways (''Preußische Staatseisenbahnen''). It had been shown during the First World War that, from a servicing and maintenance point of view, it was a great disadvantage for each state railway to have its own locomotive classes with no standardization. Even spare parts for locos of the same class often did not fit their sister locos. In addition, the military railways needed a fast, powerful, goods locomotive that did not have a high axle load. ''Einheitslokomotive'' G 12 In the advertisements placed by locomotive factories, G 12 engines were described as ''Einheitslokomotiven'' (standard locomotives). That caused a lot of confusion, because the term ''Einheitslokomotive'' had become synonymous with the ''Einheitslokomotive 1925'', designed in that year by the DRG ( „Kunibald“ Wagner). The Deutsche Bundesbahn (DB) also called its steam locomotives ''Einheitslokomotive 1950'' according ...
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Steam Locomotive
A steam locomotive is a locomotive that provides the force to move itself and other vehicles by means of the expansion of steam. It is fuelled by burning combustible material (usually coal, oil or, rarely, wood) to heat water in the locomotive's boiler to the point where it becomes gaseous and its volume increases 1,700 times. Functionally, it is a steam engine on wheels. In most locomotives, the steam is admitted alternately to each end of its cylinders, in which pistons are mechanically connected to the locomotive's main wheels. Fuel and water supplies are usually carried with the locomotive, either on the locomotive itself or in a tender coupled to it. Variations in this general design include electrically-powered boilers, turbines in place of pistons, and using steam generated externally. Steam locomotives were first developed in the United Kingdom during the early 19th century and used for railway transport until the middle of the 20th century. Richard Trevithick ...
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