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Process Flowsheeting
Process flowsheeting is the use of computer aids to perform steady-state heat and mass balancing, sizing and costing calculations for a chemical process. It is an essential and core component of process design. The process design effort may be split into three basic steps * Synthesis * Analysis and * Optimization. Synthesis Synthesis is the step where the structure of the flowsheet is chosen. It is also in this step that one initializes values for variables which one is free to set. Analysis Analysis is usually made up of three steps * Solving heat and material balances * Sizing and costing the equipment and * Evaluating the economic worth, safety, operability etc. of the chosen flow sheet Optimization Optimization involves both structural optimization of the flow sheet itself as well as optimization of parameters in a given flowsheet. In the former one may alter the equipment used and/or its connections with other equipment. In the latter one can change the values of ...
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Chemical Process
In a scientific sense, a chemical process is a method or means of somehow changing one or more chemicals or chemical compounds. Such a chemical process can occur by itself or be caused by an outside force, and involves a chemical reaction of some sort. In an "engineering" sense, a chemical process is a method intended to be used in manufacturing or on an industrial scale (see Industrial process) to change the composition of chemical(s) or material(s), usually using technology similar or related to that used in chemical plants or the chemical industry. Neither of these definitions are exact in the sense that one can always tell definitively what is a chemical process and what is not; they are practical definitions. There is also significant overlap in these two definition variations. Because of the inexactness of the definition, chemists and other scientists use the term "chemical process" only in a general sense or in the engineering sense. However, in the "process (engineer ...
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Process Design
In chemical engineering, process design is the choice and sequencing of units for desired physical and/or chemical transformation of materials. Process design is central to chemical engineering, and it can be considered to be the summit of that field, bringing together all of the field's components. Process design can be the design of new facilities or it can be the modification or expansion of existing facilities. The design starts at a conceptual level and ultimately ends in the form of fabrication and construction plans. Process design is distinct from equipment design, which is closer in spirit to the design of unit operations. Processes often include many unit operations. Documentation Process design documents serve to define the design and they ensure that the design components fit together. They are useful in communicating ideas and plans to other engineers involved with the design, to external regulatory agencies, to equipment vendors and to construction contractors ...
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Chemical Process Engineering
A chemical substance is a form of matter having constant chemical composition and characteristic properties. Some references add that chemical substance cannot be separated into its constituent elements by physical separation methods, i.e., without breaking chemical bonds. Chemical substances can be simple substances (substances consisting of a single chemical element), chemical compounds, or alloys. Chemical substances are often called 'pure' to set them apart from mixtures. A common example of a chemical substance is pure water; it has the same properties and the same ratio of hydrogen to oxygen whether it is isolated from a river or made in a laboratory. Other chemical substances commonly encountered in pure form are diamond (carbon), gold, table salt (sodium chloride) and refined sugar (sucrose). However, in practice, no substance is entirely pure, and chemical purity is specified according to the intended use of the chemical. Chemical substances exist as solids, liquids, g ...
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Process Simulation
Process simulation is used for the design, development, analysis, and optimization of technical processes such as: chemical plants, chemical processes, environmental systems, power stations, complex manufacturing operations, biological processes, and similar technical functions. Main principle Process simulation is a model-based representation of chemical, physical, biological, and other technical processes and unit operations in software. Basic prerequisites for the model are chemical and physical properties of pure components and mixtures, of reactions, and of mathematical models which, in combination, allow the calculation of process properties by the software. Process simulation software describes processes in flow diagrams where unit operations are positioned and connected by product or educt streams. The software solves the mass and energy balance to find a stable operating point on specified parameters. The goal of a process simulation is to find optimal conditions for ...
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CAPE-OPEN Interface Standard
The CAPE-OPEN Interface Standard consists of a series of specifications to expand the range of application of process simulation technologies. The CAPE-OPEN specifications define a set of software interfaces that allow plug and play inter-operability between a given Process Modelling Environment and a third-party Process Modelling Component. Origins The CAPE-OPEN, European Union funded, project was established in 1997. The project involved participants from a number of companies from the process industries (Bayer, BASF, BP, DuPont, French Institute of Petroleum (IFP), Elf Aquitaine, and Imperial Chemical Industries (ICI)) together with 15 partners including software vendors (Aspen Technology, Hyprotech Ltd, QuantiSci and SimSci]) and academics (Imperial College London, National Polytechnic Institute of Toulouse (INPT), and RWTH Aachen University). The objective of the project was to demonstrate the feasibility of a set of specification interfaces to allow plug and play interoperab ...
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Engineering
Engineering is the use of scientific method, scientific principles to design and build machines, structures, and other items, including bridges, tunnels, roads, vehicles, and buildings. The discipline of engineering encompasses a broad range of more specialized List of engineering branches, fields of engineering, each with a more specific emphasis on particular areas of applied mathematics, applied science, and types of application. See glossary of engineering. The term ''engineering'' is derived from the Latin ''ingenium'', meaning "cleverness" and ''ingeniare'', meaning "to contrive, devise". Definition The American Engineers' Council for Professional Development (ECPD, the predecessor of Accreditation Board for Engineering and Technology, ABET) has defined "engineering" as: The creative application of scientific principles to design or develop structures, machines, apparatus, or manufacturing processes, or works utilizing them singly or in combination; or to construct o ...
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Physical Property
A physical property is any property that is measurable, whose value describes a state of a physical system. The changes in the physical properties of a system can be used to describe its changes between momentary states. Physical properties are often referred to as observables. They are not modal properties. A quantifiable physical property is called physical quantity. Physical properties are often characterized as intensive and extensive properties. An intensive property does not depend on the size or extent of the system, nor on the amount of matter in the object, while an extensive property shows an additive relationship. These classifications are in general only valid in cases when smaller subdivisions of the sample do not interact in some physical or chemical process when combined. Properties may also be classified with respect to the directionality of their nature. For example, isotropic properties do not change with the direction of observation, and anisotropic proper ...
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Plant
Plants are predominantly photosynthetic eukaryotes of the kingdom Plantae. Historically, the plant kingdom encompassed all living things that were not animals, and included algae and fungi; however, all current definitions of Plantae exclude the fungi and some algae, as well as the prokaryotes (the archaea and bacteria). By one definition, plants form the clade Viridiplantae (Latin name for "green plants") which is sister of the Glaucophyta, and consists of the green algae and Embryophyta (land plants). The latter includes the flowering plants, conifers and other gymnosperms, ferns and their allies, hornworts, liverworts, and mosses. Most plants are multicellular organisms. Green plants obtain most of their energy from sunlight via photosynthesis by primary chloroplasts that are derived from endosymbiosis with cyanobacteria. Their chloroplasts contain chlorophylls a and b, which gives them their green color. Some plants are parasitic or mycotrophic and have lost the ...
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Process Design
In chemical engineering, process design is the choice and sequencing of units for desired physical and/or chemical transformation of materials. Process design is central to chemical engineering, and it can be considered to be the summit of that field, bringing together all of the field's components. Process design can be the design of new facilities or it can be the modification or expansion of existing facilities. The design starts at a conceptual level and ultimately ends in the form of fabrication and construction plans. Process design is distinct from equipment design, which is closer in spirit to the design of unit operations. Processes often include many unit operations. Documentation Process design documents serve to define the design and they ensure that the design components fit together. They are useful in communicating ideas and plans to other engineers involved with the design, to external regulatory agencies, to equipment vendors and to construction contractors ...
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Process Flow Diagram
A process flow diagram (PFD) is a diagram commonly used in chemical and process engineering to indicate the general flow of plant processes and equipment. The PFD displays the relationship between ''major'' equipment of a plant facility and does not show minor details such as piping details and designations. Another commonly used term for a PFD is ''flowsheet''. Typical content of a process flow diagram Typically, process flow diagrams of a single unit process will include the following: * Process piping * Major equipment items *Connections with other systems * Major bypass and recirculation (recycle) streams * Operational data (temperature, pressure, mass flow rate, density, etc.), often by stream references to a mass balance. * Process stream names Process flow diagrams generally do not include: * Pipe classes or piping line numbers * Instrumentation details * Minor bypass lines * Instrumentation * Controllers like Level Control or Flow Control * Isolation and shutoff valves ...
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Operability
Operability is the ability to keep a piece of equipment, a system or a whole industrial installation in a safe and reliable functioning condition, according to pre-defined operational requirements. In a computing systems environment with multiple systems this includes the ability of products, systems and business processes to work together to accomplish a common task such as finding and returning availability of inventory for flight. For a gas turbine engine, operability addresses the installed aerodynamic operation of the engine"Aircraft Propulsion Systems Technology and Design, Gordon C. Oates, AIAA Education Series, Chapter 6 to ensure that it operates with care-free throttle handling without compressor stall or surge or combustor flame-out. There must be no unacceptable loss of power or handling deterioration after ingesting birds, rain and hail or ingesting or accumulating ice. Design and development responsibilities include the components through which the thrust/power-pro ...
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