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Pilot Hole
In construction, a pilot hole is a small hole drilled into a piece of construction material. Its purpose may be: #to guide a larger drill to the appropriate location and ease the job of the larger drill #allow for the insertion of another hole-making tool, such as a knockout punch, that will produce the final-sized hole, or #locate, guide, and provide clearance for a self-threading screw in wood or plastic to prevent damaging the material or breaking the screw. Pilot for large holes A pilot hole may be drilled the full extent of the final hole, or may only be a portion of the final depth. The pilot drill may be a standard twist drill, another type of drill bit appropriate for the material, or, when the primary purpose is precisely locating a hole, may be made with a short, stiff center drill. The pilot hole also reduces the power needed to turn a large drill bit, and reduces the large bit breakage risk. For twist drill bits, the pilot size is usually selected so that the chi ...
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Drilling Pilot Holes
Drilling is a cutting process where a drill bit is spun to cut a hole of circular cross-section in solid materials. The drill bit is usually a rotary cutting tool, often multi-point. The bit is pressed against the work-piece and rotated at rates from hundreds to thousands of revolutions per minute. This forces the cutting edge against the work-piece, cutting off chips (swarf) from the hole as it is drilled. In rock drilling, the hole is usually not made through a circular cutting motion, though the bit is usually rotated. Instead, the hole is usually made by hammering a drill bit into the hole with quickly repeated short movements. The hammering action can be performed from outside the hole ( top-hammer drill) or within the hole (down-the-hole drill, DTH). Drills used for horizontal drilling are called drifter drills. In rare cases, specially-shaped bits are used to cut holes of non-circular cross-section; a square cross-section is possible. Process Drilled holes are chara ...
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Construction
Construction is a general term meaning the art and science to form objects, systems, or organizations,"Construction" def. 1.a. 1.b. and 1.c. ''Oxford English Dictionary'' Second Edition on CD-ROM (v. 4.0) Oxford University Press 2009 and comes from Latin ''constructio'' (from ''com-'' "together" and ''struere'' "to pile up") and Old French ''construction''. To construct is the verb: the act of building, and the noun is construction: how something is built, the nature of its structure. In its most widely used context, construction covers the processes involved in delivering buildings, infrastructure, industrial facilities and associated activities through to the end of their life. It typically starts with planning, financing, and design, and continues until the asset is built and ready for use; construction also covers repairs and maintenance work, any works to expand, extend and improve the asset, and its eventual demolition, dismantling or decommissioning. The constructio ...
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Drilling
Drilling is a cutting process where a drill bit is spun to cut a hole of circular cross-section in solid materials. The drill bit is usually a rotary cutting tool, often multi-point. The bit is pressed against the work-piece and rotated at rates from hundreds to thousands of revolutions per minute. This forces the cutting edge against the work-piece, cutting off chips (swarf) from the hole as it is drilled. In rock drilling, the hole is usually not made through a circular cutting motion, though the bit is usually rotated. Instead, the hole is usually made by hammering a drill bit into the hole with quickly repeated short movements. The hammering action can be performed from outside the hole ( top-hammer drill) or within the hole (down-the-hole drill, DTH). Drills used for horizontal drilling are called drifter drills. In rare cases, specially-shaped bits are used to cut holes of non-circular cross-section; a square cross-section is possible. Process Drilled holes are char ...
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Knockout Punch
In metalworking, a knockout punch, also known as a chassis punch, panel punch, Greenlee punch, or a Q-max, is a hand tool used to punch a hole through sheet metal. It is a very simple tool that consists of a punch, die, and screw. There are three different drive systems: manual, ratchet, and hydraulic. Operation First a pilot hole is drilled slightly larger than the screw of the knockout punch. Then the die is placed on the screw and the screw is inserted into the pilot hole. The screw is then threaded into the punch and the screw tightened until the punch is drawn completely through the sheet metal. The manual system uses a screw that has a standard hex head or square head and is driven using an allen key or wrench. A manual knockout punch can handle holes from . The ratchet system has a custom ratcheting wrench that uses a ball screw to make the process faster and easier. This type of system has a mechanical advantage of approximately 220:1 and can punch holes up to in diame ...
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Self-tapping Screw
A self-tapping screw is a screw that can tap its own hole as it is driven into the material. More narrowly, self-tapping is used only to describe a specific type of thread-cutting screw intended to produce a thread in relatively soft material or sheet materials, excluding wood screws. Other specific types of self-tapping screw include self-drilling screws and thread rolling screws. Mechanism Self-tapping screws have a wide range of tip and thread patterns, and are available with almost any possible screw head design. Common features are the screw thread covering the whole length of the screw from tip to head and a pronounced thread hard enough for the intended substrate, often case-hardened. For hard substrates such as metal or hard plastics, the self-tapping ability is often created by cutting a gap in the continuity of the thread on the screw, generating a flute and cutting edge similar to those on a tap. Thus, whereas a regular machine screw cannot tap its own hole in ...
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Drill Bit
Drill bits are cutting tools used in a drill to remove material to create holes, almost always of circular cross-section. Drill bits come in many sizes and shapes and can create different kinds of holes in many different materials. In order to create holes drill bits are usually attached to a drill, which powers them to cut through the workpiece, typically by rotation. The drill will grasp the upper end of a bit called the ''shank'' in the chuck. Drills come in standardized drill bit sizes. A comprehensive drill bit and tap size chart lists metric and imperial sized drills alongside the required screw tap sizes. There are also certain specialized drill bits that can create holes with a non-circular cross-section. Characteristics Drill geometry has several characteristics: *The spiral (or rate of twist) in the drill bit controls the rate of chip removal. A fast spiral (high twist rate or "compact flute") drill bit is used in high feed rate applications under low spindle ...
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Center Punch
A punch is a tool used to indent or create a hole through a hard surface. They usually consist of a hard metal rod with a narrow tip at one end and a broad flat "butt" at the other. When used, the narrower end is pointed against a target surface and the broad end is then struck with a hammer or mallet, causing the blunt force of the blow to be transmitted down the rod body and focused more sharply onto a small area. Typically, woodworkers use a ball-peen hammer to strike a punch. Use Punches are used to drive fasteners such as nails and dowels, making a hole, or forming an indentation/impression of the tip on a workpiece. Decorative punches may also be used to create a pattern or even form an image. Pin Metal pins and similar connectors are driven in or out of holes using a pin punch. For removal, first use a starter punch to loosen the pin, then use a pin punch to finish. Center A ''center punch'' is used to mark the center of a point. It is usually used to mark ...
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Screw
A screw and a bolt (see '' Differentiation between bolt and screw'' below) are similar types of fastener typically made of metal and characterized by a helical ridge, called a ''male thread'' (external thread). Screws and bolts are used to fasten materials by the engagement of the screw thread with a similar ''female thread'' (internal thread) in a matching part. Screws are often self-threading (also known as self-tapping) where the thread cuts into the material when the screw is turned, creating an internal thread that helps pull fastened materials together and prevents pull-out. There are many screws for a variety of materials; materials commonly fastened by screws include wood, sheet metal, and plastic. Explanation A screw is a combination of simple machines: it is, in essence, an inclined plane wrapped around a central shaft, but the inclined plane (thread) also comes to a sharp edge around the outside, which acts as a wedge as it pushes into the fastened material, and th ...
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Wood
Wood is a porous and fibrous structural tissue found in the stems and roots of trees and other woody plants. It is an organic materiala natural composite of cellulose fibers that are strong in tension and embedded in a matrix of lignin that resists compression. Wood is sometimes defined as only the secondary xylem in the stems of trees, or it is defined more broadly to include the same type of tissue elsewhere such as in the roots of trees or shrubs. In a living tree it performs a support function, enabling woody plants to grow large or to stand up by themselves. It also conveys water and nutrients between the leaves, other growing tissues, and the roots. Wood may also refer to other plant materials with comparable properties, and to material engineered from wood, or woodchips or fiber. Wood has been used for thousands of years for fuel, as a construction material, for making tools and weapons, furniture and paper. More recently it emerged as a feedstock for the productio ...
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Concrete
Concrete is a composite material composed of fine and coarse aggregate bonded together with a fluid cement (cement paste) that hardens (cures) over time. Concrete is the second-most-used substance in the world after water, and is the most widely used building material. Its usage worldwide, ton for ton, is twice that of steel, wood, plastics, and aluminum combined. Globally, the ready-mix concrete industry, the largest segment of the concrete market, is projected to exceed $600 billion in revenue by 2025. This widespread use results in a number of environmental impacts. Most notably, the production process for cement produces large volumes of greenhouse gas emissions, leading to net 8% of global emissions. Other environmental concerns include widespread illegal sand mining, impacts on the surrounding environment such as increased surface runoff or urban heat island effect, and potential public health implications from toxic ingredients. Significant research and development is ...
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Plastic
Plastics are a wide range of synthetic or semi-synthetic materials that use polymers as a main ingredient. Their plasticity makes it possible for plastics to be moulded, extruded or pressed into solid objects of various shapes. This adaptability, plus a wide range of other properties, such as being lightweight, durable, flexible, and inexpensive to produce, has led to its widespread use. Plastics typically are made through human industrial systems. Most modern plastics are derived from fossil fuel-based chemicals like natural gas or petroleum; however, recent industrial methods use variants made from renewable materials, such as corn or cotton derivatives. 9.2 billion tonnes of plastic are estimated to have been made between 1950 and 2017. More than half this plastic has been produced since 2004. In 2020, 400 million tonnes of plastic were produced. If global trends on plastic demand continue, it is estimated that by 2050 annual global plastic production will reach over 1, ...
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Wedge (mechanical Device)
A wedge is a triangular shaped tool, and is a portable inclined plane, and one of the six simple machines. It can be used to separate two objects or portions of an object, lift up an object, or hold an object in place. It functions by converting a force applied to its blunt end into forces perpendicular (normal) to its inclined surfaces. The mechanical advantage of a wedge is given by the ratio of the length of its slope to its width..''McGraw-Hill Concise Encyclopedia of Science & Technology'', Third Ed., Sybil P. Parker, ed., McGraw-Hill, Inc., 1992, p. 2041. Although a short wedge with a wide angle may do a job faster, it requires more force than a long wedge with a narrow angle. The force is applied on a flat, broad surface. This energy is transported to the pointy, sharp end of the wedge, hence the force is transported. The wedge simply transports energy in the form of friction and collects it to the pointy end, consequently breaking the item. History Wedges have exi ...
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