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Pentalobular Screw Thread
A pentalobular screw thread is a form of self-forming thread used for screws. Self-forming screws are used in ductile materials, such as aluminium and plastics. Self-tapping screws are widely used for driving into sheet metal or plastics and forming their own thread. They may be either self-drilling, forming their own hole through unbroken material, or fitted into a pre-pierced hole. Self-drilling screws have some ability to cut a thread, as for a tap. Others work not by cutting, but rather by roll-forming the thread, pushing excess material out of the way by plastic deformation. This is one reason why ductile host materials, rather than brittle, are needed. To form a close-fitting thread that will not be loose afterwards, roll-forming requires a lobed tool rather than a constant diameter cylindrical tool. This is particularly the case when the tool and the fastener are the same, such as for a screw. A lobed or polygonal form allows residual compressive stresses from the formin ...
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Self-forming Thread
A self-tapping screw is a screw that can tap its own hole as it is driven into the material. More narrowly, self-tapping is used only to describe a specific type of thread-cutting screw intended to produce a thread in relatively soft material or sheet materials, excluding wood screws. Other specific types of self-tapping screw include self-drilling screws and thread rolling screws. Mechanism Self-tapping screws have a wide range of tip and thread patterns, and are available with almost any possible screw head design. Common features are the screw thread covering the whole length of the screw from tip to head and a pronounced thread hard enough for the intended substrate, often case-hardened. For hard substrates such as metal or hard plastics, the self-tapping ability is often created by cutting a gap in the continuity of the thread on the screw, generating a flute and cutting edge similar to those on a tap. Thus, whereas a regular machine screw cannot tap its own hole in ...
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Screw
A screw and a bolt (see '' Differentiation between bolt and screw'' below) are similar types of fastener typically made of metal and characterized by a helical ridge, called a ''male thread'' (external thread). Screws and bolts are used to fasten materials by the engagement of the screw thread with a similar ''female thread'' (internal thread) in a matching part. Screws are often self-threading (also known as self-tapping) where the thread cuts into the material when the screw is turned, creating an internal thread that helps pull fastened materials together and prevents pull-out. There are many screws for a variety of materials; materials commonly fastened by screws include wood, sheet metal, and plastic. Explanation A screw is a combination of simple machines: it is, in essence, an inclined plane wrapped around a central shaft, but the inclined plane (thread) also comes to a sharp edge around the outside, which acts as a wedge as it pushes into the fastened material, and th ...
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Ductile
Ductility is a mechanical property commonly described as a material's amenability to drawing (e.g. into wire). In materials science, ductility is defined by the degree to which a material can sustain plastic deformation under tensile stress before failure. Ductility is an important consideration in engineering and manufacturing. It defines a material's suitability for certain manufacturing operations (such as cold working) and its capacity to absorb mechanical overload.. Some metals that are generally described as ductile include gold and copper. However, not all metals experience ductile failure as some can be characterized with brittle failure like cast iron. Polymers generally can be viewed as ductile materials as they typically allow for plastic deformation. Malleability, a similar mechanical property, is characterized by a material's ability to deform plastically without failure under compressive stress. Historically, materials were considered malleable if they were am ...
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Aluminium
Aluminium (aluminum in American and Canadian English) is a chemical element with the symbol Al and atomic number 13. Aluminium has a density lower than those of other common metals, at approximately one third that of steel. It has a great affinity towards oxygen, and forms a protective layer of oxide on the surface when exposed to air. Aluminium visually resembles silver, both in its color and in its great ability to reflect light. It is soft, non-magnetic and ductile. It has one stable isotope, 27Al; this isotope is very common, making aluminium the twelfth most common element in the Universe. The radioactivity of 26Al is used in radiodating. Chemically, aluminium is a post-transition metal in the boron group; as is common for the group, aluminium forms compounds primarily in the +3 oxidation state. The aluminium cation Al3+ is small and highly charged; as such, it is polarizing, and bonds aluminium forms tend towards covalency. The strong affinity tow ...
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Plastic
Plastics are a wide range of synthetic or semi-synthetic materials that use polymers as a main ingredient. Their plasticity makes it possible for plastics to be moulded, extruded or pressed into solid objects of various shapes. This adaptability, plus a wide range of other properties, such as being lightweight, durable, flexible, and inexpensive to produce, has led to its widespread use. Plastics typically are made through human industrial systems. Most modern plastics are derived from fossil fuel-based chemicals like natural gas or petroleum; however, recent industrial methods use variants made from renewable materials, such as corn or cotton derivatives. 9.2 billion tonnes of plastic are estimated to have been made between 1950 and 2017. More than half this plastic has been produced since 2004. In 2020, 400 million tonnes of plastic were produced. If global trends on plastic demand continue, it is estimated that by 2050 annual global plastic production will reach over 1, ...
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Self-tapping Screw
A self-tapping screw is a screw that can tap its own hole as it is driven into the material. More narrowly, self-tapping is used only to describe a specific type of thread-cutting screw intended to produce a thread in relatively soft material or sheet materials, excluding wood screws. Other specific types of self-tapping screw include self-drilling screws and thread rolling screws. Mechanism Self-tapping screws have a wide range of tip and thread patterns, and are available with almost any possible screw head design. Common features are the screw thread covering the whole length of the screw from tip to head and a pronounced thread hard enough for the intended substrate, often case-hardened. For hard substrates such as metal or hard plastics, the self-tapping ability is often created by cutting a gap in the continuity of the thread on the screw, generating a flute and cutting edge similar to those on a tap. Thus, whereas a regular machine screw cannot tap its own hole in ...
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Sheet Metal
Sheet metal is metal formed into thin, flat pieces, usually by an industrial process. Sheet metal is one of the fundamental forms used in metalworking, and it can be cut and bent into a variety of shapes. Thicknesses can vary significantly; extremely thin sheets are considered foil or leaf, and pieces thicker than 6 mm (0.25 in) are considered plate, such as plate steel, a class of structural steel. Sheet metal is available in flat pieces or coiled strips. The coils are formed by running a continuous sheet of metal through a roll slitter. In most of the world, sheet metal thickness is consistently specified in millimeters. In the U.S., the thickness of sheet metal is commonly specified by a traditional, non-linear measure known as its gauge. The larger the gauge number, the thinner the metal. Commonly used steel sheet metal ranges from 30 gauge to about 7 gauge. Gauge differs between ferrous ( iron-based) metals and nonferrous metals such as aluminum or copper. Cop ...
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Tap And Die
Taps and dies are tools used to create screw threads, which is called threading. Many are cutting tools; others are forming tools. A tap is used to cut or form the female portion of the mating pair (e.g. a nut). A die is used to cut or form the male portion of the mating pair (e.g. a bolt). The process of cutting or forming threads using a tap is called ''tapping'', whereas the process using a die is called ''threading''. Both tools can be used to clean up a thread, which is called ''chasing''. However, using an ordinary tap or die to clean threads generally removes some material, which results in looser, weaker threads. Because of this, machinists generally clean threads with special taps and dies—called ''chasers''—made for that purpose. Chasers are made of softer materials and don't cut new threads. However they still fit tighter than actual fasteners, and are fluted like regular taps and dies so debris can escape. Car mechanics, for example, use chasers on spark plug th ...
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Threading (manufacturing)
In manufacturing, threading is the process of creating a screw thread. More screw threads are produced each year than any other machine element. There are many methods of generating threads, including subtractive methods (many kinds of thread cutting and grinding, as detailed below); deformative or transformative methods (rolling and forming; molding and casting); additive methods (such as 3D printing); or combinations thereof. Overview of methods (comparison, selection, etc.) There are various methods for generating screw threads. The method for any one application is chosen based on constraints—time, money, degree of precision needed (or not needed), what equipment is already available, what equipment purchases could be justified based on resulting unit price of the threaded part (which depends on how many parts are planned), etc. In general, certain thread-generating processes tend to fall along certain portions of the spectrum from toolroom-made parts to mass-produced parts ...
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Plastic Deformation
In engineering, deformation refers to the change in size or shape of an object. ''Displacements'' are the ''absolute'' change in position of a point on the object. Deflection is the relative change in external displacements on an object. Strain is the ''relative'' internal change in shape of an infinitesimally small cube of material and can be expressed as a non-dimensional change in length or angle of distortion of the cube. Strains are related to the forces acting on the cube, which are known as stress, by a stress-strain curve. The relationship between stress and strain is generally linear and reversible up until the yield point and the deformation is elastic. The linear relationship for a material is known as Young's modulus. Above the yield point, some degree of permanent distortion remains after unloading and is termed plastic deformation. The determination of the stress and strain throughout a solid object is given by the field of strength of materials and for a structure ...
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Thread Profile
Thread may refer to: Objects * Thread (yarn), a kind of thin yarn used for sewing ** Thread (unit of measurement), a cotton yarn measure * Screw thread, a helical ridge on a cylindrical fastener Arts and entertainment * ''Thread'' (film), 2016 Greek film * ''Threads'' (1932 film), a film directed by G. B. Samuelson * ''Threads'' (1984 film), a 1984 BBC television movie about a nuclear attack * ''Threads'' (2017 film), a Norwegian-Canadian animated short film * "Threads" (''Stargate SG-1''), a 2005 Stargate SG-1 episode * "Thread", a poem by Patti Smith from ''Babel'' * Thread, a lethal spore in the Dragonriders of Pern universe * ''Phantom Thread'', 2017 American historical drama film * '' Project Runway: Threads'', a Project Runway spin-off with child contestants Music * ''Threads'' (Battlefield Band album), 1995 * ''Threads'' (David S. Ware album), 2003 * ''Threads'' (Now, Now album), 2012 * ''Threads'' (Temposhark album), 2010 * ''Threads'' (Sheryl Crow album), 2019 ...
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