Notch (engineering)
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Notch (engineering)
In mechanical engineering and materials science, a notch refers to a V-shaped, U-shaped, or semi-circular defect deliberately introduced into a planar material. In structural components, a notch causes a stress concentration which can result in the initiation and growth of fatigue cracks. Notches are used in materials characterization to determine fracture mechanics related properties such as fracture toughness and rates of fatigue crack growth. Notches are commonly used in material impact tests where a morphological crack of a controlled origin is necessary to achieve standardized characterization of fracture resistance of the material. The most common is the Charpy impact test, which uses a pendulum hammer (striker) to strike a horizontal notched specimen. The height of its subsequent swing-through is used to determine the energy absorbed during fracture. The Izod impact strength test uses a circular notched vertical specimen in a cantilever configuration. Charpy testing ...
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Izod Impact Strength Test
The Izod impact strength test is an ASTM standard method of determining the impact resistance of materials. A pivoting arm is raised to a specific height (constant potential energy) and then released. The arm swings down hitting a notched sample, breaking the specimen. The energy absorbed by the sample is calculated from the height the arm swings to after hitting the sample. A notched sample is generally used to determine impact energy and notch sensitivity. The test is similar to the Charpy impact test but uses a different arrangement of the specimen under test. The Izod impact test differs from the Charpy impact test in that the sample is held in a cantilevered beam configuration as opposed to a three-point bending configuration. The test is named after the English engineer Edwin Gilbert Izod (1876–1946), who described it in his 1903 address to the British Association, subsequently published in ''Engineering''.Izod, Gilbert, 'Testing brittleness of steel', ''Engineering'', ...
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Charpy Test Sample
Charpy may refer to: *Charpy impact test In materials science, the Charpy impact test, also known as the Charpy V-notch test, is a standardized high strain rate test which determines the amount of energy absorbed by a material during fracture. Absorbed energy is a measure of the mate ..., a standard test to determine the amount of energy a material absorbs during fracture * Georges Charpy (1865–1945), the French scientist and professor of metallurgy who created the Charpy impact test {{disambiguation ...
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Mechanical Engineering
Mechanical engineering is the study of physical machines that may involve force and movement. It is an engineering branch that combines engineering physics and mathematics principles with materials science, to design, analyze, manufacture, and maintain mechanical systems. It is one of the oldest and broadest of the engineering branches. Mechanical engineering requires an understanding of core areas including mechanics, dynamics, thermodynamics, materials science, structural analysis, and electricity. In addition to these core principles, mechanical engineers use tools such as computer-aided design (CAD), computer-aided manufacturing (CAM), and product lifecycle management to design and analyze manufacturing plants, industrial equipment and machinery, heating and cooling systems, transport systems, aircraft, watercraft, robotics, medical devices, weapons, and others. Mechanical engineering emerged as a field during the Industrial Revolution in Europe in the 18th century; ...
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Stress Concentration
In solid mechanics, a stress concentration (also called a stress raiser or a stress riser) is a location in an object where the stress is significantly greater than the surrounding region. Stress concentrations occur when there are irregularities in the geometry or material of a structural component that cause an interruption to the flow of stress. This arises from such details as holes, grooves, notches and fillets. Stress concentrations may also occur from accidental damage such as nicks and scratches. The degree of concentration of a discontinuity under typically tensile loads can be expressed as a non-dimensional stress concentration factor K_t, which is the ratio of the highest stress to the nominal far field stress. For a circular hole in an infinite plate, K_t = 3. The stress concentration factor should not be confused with the stress intensity factor, which is used to define the effect of a crack on the stresses in the region around a crack tip. For ductile materials ...
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Fatigue (material)
In materials science, fatigue is the initiation and propagation of cracks in a material due to cyclic loading. Once a fatigue crack has initiated, it grows a small amount with each loading cycle, typically producing striations on some parts of the fracture surface. The crack will continue to grow until it reaches a critical size, which occurs when the stress intensity factor of the crack exceeds the fracture toughness of the material, producing rapid propagation and typically complete fracture of the structure. Fatigue has traditionally been associated with the failure of metal components which led to the term metal fatigue. In the nineteenth century, the sudden failing of metal railway axles was thought to be caused by the metal ''crystallising'' because of the brittle appearance of the fracture surface, but this has since been disproved. Most materials, such as composites, plastics and ceramics, seem to experience some sort of fatigue-related failure. To aid in predicting th ...
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Materials Characterisation
Characterization, when used in materials science, refers to the broad and general process by which a material's structure and properties are probed and measured. It is a fundamental process in the field of materials science, without which no scientific understanding of engineering materials could be ascertained. The scope of the term often differs; some definitions limit the term's use to techniques which study the microscopic structure and properties of materials, while others use the term to refer to any materials analysis process including macroscopic techniques such as mechanical testing, thermal analysis and density calculation. The scale of the structures observed in materials characterization ranges from angstroms, such as in the imaging of individual atoms and chemical bonds, up to centimeters, such as in the imaging of coarse grain structures in metals. While many characterization techniques have been practiced for centuries, such as basic optical microscopy, new techniqu ...
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Fracture Mechanics
Fracture mechanics is the field of mechanics concerned with the study of the propagation of cracks in materials. It uses methods of analytical solid mechanics to calculate the driving force on a crack and those of experimental solid mechanics to characterize the material's resistance to fracture. Theoretically, the stress ahead of a sharp crack tip becomes infinite and cannot be used to describe the state around a crack. Fracture mechanics is used to characterise the loads on a crack, typically using a single parameter to describe the complete loading state at the crack tip. A number of different parameters have been developed. When the plastic zone at the tip of the crack is small relative to the crack length the stress state at the crack tip is the result of elastic forces within the material and is termed linear elastic fracture mechanics (LEFM) and can be characterised using the stress intensity factor K. Although the load on a crack can be arbitrary, in 1957 G. Irwin foun ...
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Fracture Toughness
In materials science, fracture toughness is the critical stress intensity factor of a sharp crack where propagation of the crack suddenly becomes rapid and unlimited. A component's thickness affects the constraint conditions at the tip of a crack with thin components having plane stress conditions and thick components having plane strain conditions. Plane strain conditions give the lowest fracture toughness value which is a material property. The critical value of stress intensity factor in mode I loading measured under plane strain conditions is known as the plane strain fracture toughness, denoted K_\text. When a test fails to meet the thickness and other test requirements that are in place to ensure plane strain conditions, the fracture toughness value produced is given the designation K_\text. Fracture toughness is a quantitative way of expressing a material's resistance to crack propagation and standard values for a given material are generally available. Slow self-sust ...
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Mechanical Testing
Mechanical testing covers a wide range of tests, which can be divided broadly into two types: # those that aim to determine a material's mechanical properties, independent of geometry. # those that determine the response of a structure to a given action, e.g. testing of composite beams, aircraft structures to destruction, etc. Mechanical testing of materials There exists a large number of tests, many of which are standardized, to determine the various mechanical properties of materials. In general, such tests set out to obtain geometry-independent properties; i.e. those intrinsic to the bulk material. In practice this is not always feasible, since even in tensile tests, certain properties can be influenced by specimen size and/or geometry. Here is a listing of some of the most common tests:Ed. Gale, W.F.; Totemeier, T.C. (2004), Smithells Metals Reference Book (8th Edition), Elsevier *Hardness Testing **Vickers hardness test (HV), which has one of the widest scales **Brinell h ...
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Charpy Impact Test
In materials science, the Charpy impact test, also known as the Charpy V-notch test, is a standardized high strain rate test which determines the amount of energy absorbed by a material during fracture. Absorbed energy is a measure of the material's notch toughness. It is widely used in industry, since it is easy to prepare and conduct and results can be obtained quickly and cheaply. A disadvantage is that some results are only comparative. The test was pivotal in understanding the fracture problems of ships during World War II. The test was developed around 1900 by S. B. Russell (1898, American) and Georges Charpy (1901, French). The test became known as the Charpy test in the early 1900s due to the technical contributions and standardization efforts by Charpy. History In 1896, S. B. Russell introduced the idea of ''residual fracture energy'' and devised a pendulum fracture test. Russell's initial tests measured un-notched samples. In 1897, Frémont introduced a test to m ...
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Pendulum
A pendulum is a weight suspended from a pivot so that it can swing freely. When a pendulum is displaced sideways from its resting, equilibrium position, it is subject to a restoring force due to gravity that will accelerate it back toward the equilibrium position. When released, the restoring force acting on the pendulum's mass causes it to oscillate about the equilibrium position, swinging back and forth. The time for one complete cycle, a left swing and a right swing, is called the period. The period depends on the length of the pendulum and also to a slight degree on the amplitude, the width of the pendulum's swing. From the first scientific investigations of the pendulum around 1602 by Galileo Galilei, the regular motion of pendulums was used for timekeeping and was the world's most accurate timekeeping technology until the 1930s. The pendulum clock invented by Christiaan Huygens in 1658 became the world's standard timekeeper, used in homes and offices for 270 years, and ac ...
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