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Mallite
Mallite is a type of laminate composite material, formerly manufactured by the ''William Mallinson & Sons'' company. The material is formed of a core sheet of end grain balsa wood, faced by duralumin sheets. This construction endows the finished material with greater strength and rigidity than a light alloy sheet of equal mass. The material was originally developed in the late 1950s for use in the aerospace industry, primarily for use in flooring and internal partitioning in jet airliner construction. However, it found fame as one of the first engineered composite materials to be employed in the motorsport industry. Robin Herd, formerly a designer on the Concorde project, used his aerospace knowledge to design the first McLaren single-seater racing cars. The M2A prototype used Mallite extensively, throughout its construction. The final production model, the Formula One McLaren M2B of 1966, only used Mallite for its internal skins and lower bodywork; a lack of understanding of th ...
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McLaren M2B
The McLaren M2B was the McLaren team's first Formula One racing car, used during the 1966 season. It was conceived in 1965 and preceded by the M2A development car. Designed by Robin Herd, the innovative but problematic Mallite material was used in its construction. The car was powered by Ford and Serenissima engines but both lacked power and suffered from reliability issues. Driven by team founder Bruce McLaren, the M2B had a short Grand Prix career, entering six races and starting only four. It scored the team's first point at the and two more points at the . Background and development Bruce McLaren Motor Racing was founded in 1963; Bruce McLaren was a factory driver for the Cooper motor racing team which competed in Formula One, the highest level of international single-seater competition. For two years the McLaren team had raced in the Tasman Series, a competition for single-seaters that ran during the Formula One world championship off-season, and in various sports car r ...
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Cosworth F1 Donington Collection
Cosworth is a British automotive engineering company founded in London in 1958, specialising in high-performance internal combustion engines, powertrain, and electronics for automobile racing (motorsport) and mainstream automotive industries. Cosworth is based in Northampton, England, with American facilities in Indianapolis and Mooresville, North Carolina. Cosworth has collected 176 wins in Formula One (F1) as engine supplier, ranking third with most wins, behind Ferrari and Mercedes. Corporate history The company was founded as a British racing internal combustion engine maker in 1958 by Mike Costin and Keith Duckworth. Its company name, "Cosworth", was derived as a portmanteau of the surnames of its two founders (Costin and Duckworth). Both of the co-founders were former employees of Lotus Engineering Ltd., and Cosworth initially maintained a strong relationship with Colin Chapman; and initial revenues of the company came almost exclusively from Lotus. When the c ...
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Composite Material
A composite material (also called a composition material or shortened to composite, which is the common name) is a material which is produced from two or more constituent materials. These constituent materials have notably dissimilar chemical or physical properties and are merged to create a material with properties unlike the individual elements. Within the finished structure, the individual elements remain separate and distinct, distinguishing composites from mixtures and solid solutions. Typical engineered composite materials include: *Reinforced concrete and masonry *Composite wood such as plywood *Reinforced plastics, such as fibre-reinforced polymer or fiberglass *Ceramic matrix composites ( composite ceramic and metal matrices) *Metal matrix composites *and other advanced composite materials There are various reasons where new material can be favoured. Typical examples include materials which are less expensive, lighter, stronger or more durable when compared with commo ...
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Robin Herd
Robert John "Robin" Herd (23 March 1939 – 4 June 2019) was an English engineer, designer and businessman. Herd studied at St Peter's College, Oxford, having turned down an offer to play cricket for Worcestershire at the age of 18. He initially entered Oxford with a scholarship to study mathematics, however he switched subjects and graduated with a double first in physics and engineering, before joining the Royal Aircraft Establishment in 1961 as a design engineer on the Concorde supersonic aircraft project, focussing on computational fluid dynamics. He worked on the Concorde project for four years and was eventually promoted to senior scientific officer at the age of 24. He was recruited by McLaren in 1965, having been alerted to an engineering vacancy with the constructor by former school friend and racing driver Alan Rees, and worked on cars, such as the Mallite-bodied M2A test car for the Firestone tire company. The M2A subsequently evolved into the Formula One M2B car ...
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Cosworth
Cosworth is a British automotive engineering company founded in London in 1958, specialising in high-performance internal combustion engines, powertrain, and electronics for automobile racing (motorsport) and mainstream automotive industries. Cosworth is based in Northampton, England, with American facilities in Indianapolis and Mooresville, North Carolina. Cosworth has collected 176 wins in Formula One (F1) as engine supplier, ranking third with most wins, behind Ferrari and Mercedes. Corporate history The company was founded as a British racing internal combustion engine maker in 1958 by Mike Costin and Keith Duckworth. Its company name, "Cosworth", was derived as a portmanteau of the surnames of its two founders (Costin and Duckworth). Both of the co-founders were former employees of Lotus Engineering Ltd., and Cosworth initially maintained a strong relationship with Colin Chapman; and initial revenues of the company came almost exclusively from Lotus. When the c ...
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Composite Materials
A composite material (also called a composition material or shortened to composite, which is the common name) is a material which is produced from two or more constituent materials. These constituent materials have notably dissimilar chemical or physical properties and are merged to create a material with properties unlike the individual elements. Within the finished structure, the individual elements remain separate and distinct, distinguishing composites from mixtures and solid solutions. Typical engineered composite materials include: * Reinforced concrete and masonry *Composite wood such as plywood *Reinforced plastics, such as fibre-reinforced polymer or fiberglass *Ceramic matrix composites ( composite ceramic and metal matrices) *Metal matrix composites *and other advanced composite materials There are various reasons where new material can be favoured. Typical examples include materials which are less expensive, lighter, stronger or more durable when compared with com ...
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Laminate
Lamination is the technique/process of manufacturing a material in multiple layers, so that the composite material achieves improved strength, stability, sound insulation, appearance, or other properties from the use of the differing materials, such as plastic. A laminate is a permanently assembled object created using heat, pressure, welding, or adhesives. Various coating machines, machine presses and calendering equipment are used. Materials There are different lamination processes, depending primarily on the type or types of materials to be laminated. The materials used in laminates can be identical or different, depending on the process and the object to be laminated. Textile Laminated fabric are widely used in different fields of human activity, including medical and military. Woven fabrics (organic and inorganic based) are usually laminated by different chemical polymers to give them useful properties like chemical resistance, dust, grease, windproofness, photolumine ...
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Wood Grain
Wood grain is the longitudinal arrangement of wood fibers or the pattern resulting from such an arrangement. Definition and meanings R. Bruce Hoadley wrote that ''grain'' is a "confusingly versatile term" with numerous different uses, including the direction of the wood cells (e.g., ''straight grain'', ''spiral grain''), surface appearance or figure, growth-ring placement (e.g., ''vertical grain''), plane of the cut (e.g., ''end grain''), rate of growth (e.g., ''narrow grain''), and relative cell size (e.g., ''open grain'').Hoadley, R. Bruce. "Glossary." ''Understanding Wood: A Craftsman's Guide to Wood Technology''. Newtown, Conn.: Taunton, 1980. 265. Print. Physical aspects Perhaps the most important physical aspect of wood grain in woodworking is the grain direction or slope (e.g. against the grain). The two basic categories of grain are straight and cross grain. Straight grain runs parallel to the longitudinal axis of the piece. Cross grain deviates from the longitudinal a ...
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Balsa
''Ochroma pyramidale'', commonly known as the balsa tree, is a large, fast-growing tree native to the Americas. It is the sole member of the genus ''Ochroma''. The tree is famous for its wide usage in woodworking, with the name ''balsa'' being the Spanish word for "raft." A deciduous angiosperm, ''Ochroma pyramidale'' can grow up to 30 m tall, and is classified as a hardwood despite the wood itself being very soft; it is the softest commercial hardwood and is widely used because of its light weight. Biology Balsa on Bota Hill, Limbe Botanical Garden, Cameroon">Limbe_Botanical_Garden.html" ;"title="Bota Hill, Limbe Botanical Garden">Bota Hill, Limbe Botanical Garden, Cameroon A member of the mallow family, ''Ochroma pyramidale'' is native from southern Mexico to southern Brazil, but can now be found in many other countries (Papua New Guinea, Indonesia, Thailand, Solomon Islands). It is a pioneer plant, which establishes itself in clearings in forests, either man-made ...
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Duralumin
Duralumin (also called duraluminum, duraluminium, duralum, dural(l)ium, or dural) is a trade name for one of the earliest types of age-hardenable aluminium alloys. The term is a combination of '' Dürener'' and ''aluminium''. Its use as a trade name is obsolete. Today the term mainly refers to aluminium–copper alloys, designated as the 2000 series by the international alloy designation system (IADS), as with 2014 and 2024 alloys used in airframe fabrication. History Duralumin was developed by the German metallurgist Alfred Wilm at Dürener Metallwerke AG. In 1903, Wilm discovered that after quenching, an aluminium alloy containing 4% copper would harden when left at room temperature for several days. Further improvements led to the introduction of duralumin in 1909. The name is mainly used in pop-science to describe all Al-Cu alloys system, or '2000' series, as designated through the international alloy designation system originally created in 1970 by the Aluminum A ...
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Airliner
An airliner is a type of aircraft for transporting passengers and air cargo. Such aircraft are most often operated by airlines. Although the definition of an airliner can vary from country to country, an airliner is typically defined as an airplane intended for carrying multiple passengers or cargo in commercial service. The largest of them are wide-body jets which are also called twin-aisle because they generally have two separate aisles running from the front to the back of the passenger cabin. These are usually used for long-haul flights between airline hubs and major cities. A smaller, more common class of airliners is the narrow-body or single-aisle. These are generally used for short to medium-distance flights with fewer passengers than their wide-body counterparts. Regional airliners typically seat fewer than 100 passengers and may be powered by turbofans or turboprops. These airliners are the non- mainline counterparts to the larger aircraft operated by the major car ...
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Concorde
The Aérospatiale/BAC Concorde () is a retired Franco-British supersonic airliner jointly developed and manufactured by Sud Aviation (later Aérospatiale) and the British Aircraft Corporation (BAC). Studies started in 1954, and France and the UK signed a treaty establishing the development project on 29 November 1962, as the programme cost was estimated at £70 million (£ in ). Construction of the six prototypes began in February 1965, and the first flight took off from Toulouse on 2 March 1969. The market was predicted for 350 aircraft, and the manufacturers received up to 100 option orders from many major airlines. On 9 October 1975, it received its French Certificate of Airworthiness, and from the UK CAA on 5 December. Concorde is a tailless aircraft design with a narrow fuselage permitting a 4-abreast seating for 92 to 128 passengers, an ogival delta wing and a droop nose for landing visibility. It is powered by four Rolls-Royce/Snecma Olympus 593 turbo ...
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