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Mousing
Safety wire or locking-wire is a type of ''positive locking device'' that prevents fasteners from falling out due to vibration and other forces. The presence of safety wiring may also serve to indicate that the fasteners have been properly tightened. Safety wire is available in a variety of gauges and materials, depending on the application. In aircraft and racing applications, stainless steel wire is used, such as in diameter. Typically, the wire is threaded through a hole drilled into a fastener or part, then twisted and anchored to a second fastener or part, then twisted again. Application Principle There are a few techniques for different applications. The word ''safetying'' is universally used in the aircraft industry. Briefly, safetying is defined as: "Securing by various means any nut, bolt, turnbuckle etc., on the aircraft so that vibration will not cause it to loosen during operation." These practices are not a means of obtaining or maintaining torque, rather a ...
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Shackle
A shackle (or shacklebolt), also known as a gyve, is a U-shaped piece of metal secured with a clevis pin or bolt across the opening, or a hinged metal loop secured with a quick-release locking pin mechanism. The term also applies to handcuffs and other similarly conceived restraint devices that function in a similar manner. Shackles are the primary connecting link in all manner of rigging systems, from boats and ships to industrial crane rigging, as they allow different rigging subsets to be connected or disconnected quickly. A shackle is also the similarly shaped piece of metal used with a locking mechanism in padlocks. A carabiner is a type of shackle used in mountaineering. Types Bow shackle With a larger "O" shape to the loop, this shackle can take loads from many directions without developing as much side load. However, the larger shape to the loop does reduce its overall strength. Also referred to as an anchor shackle. D-shackle Also known as a chain shackle, D- ...
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Clevis Pin
A clevis fastener is a two-piece fastener system consisting of a ''clevis'' and a ''clevis pin head''. The clevis is a U-shaped piece that has holes at the end of the prongs to accept the clevis pin. The clevis pin is similar to a bolt, but is either partially threaded or unthreaded with a cross-hole for a split pin. A ''tang'' is a piece that is sometimes fitted in the space within the clevis and is held in place by the clevis pin. The combination of a simple clevis fitted with a pin is commonly called a shackle, although a clevis and pin is only one of the many forms a shackle may take. Clevises are used in a wide variety of fasteners used in farming equipment and sailboat rigging, as well as the automotive, aircraft and construction industries. They are also widely used to attach control surfaces and other accessories to servo controls in airworthy model aircraft. As a part of a fastener, a clevis provides a method of allowing rotation in some axes while restricting rotat ...
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Clevis Fastener
A clevis fastener is a two-piece fastener system consisting of a ''clevis'' and a ''clevis pin head''. The clevis is a U-shaped piece that has holes at the end of the prongs to accept the clevis pin. The clevis pin is similar to a bolt, but is either partially threaded or unthreaded with a cross-hole for a split pin. A ''tang'' is a piece that is sometimes fitted in the space within the clevis and is held in place by the clevis pin. The combination of a simple clevis fitted with a pin is commonly called a shackle, although a clevis and pin is only one of the many forms a shackle may take. Clevises are used in a wide variety of fasteners used in farming equipment and sailboat rigging, as well as the automotive, aircraft and construction industries. They are also widely used to attach control surfaces and other accessories to servo controls in airworthy model aircraft. As a part of a fastener, a clevis provides a method of allowing rotation in some axes while restricting ro ...
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Drill Jig
A jig is a type of custom-made tool used to control the location and/or motion of parts or other tools. Description A jig's primary purpose is to provide repeatability, accuracy, and interchangeable parts, interchangeability in the manufacturing of products.. An example of a jig is when a key is duplicated; the original is used as a jig so the new key can have the same path as the old one. Since the advent of automation and computer numerical controlled (CNC) machines, jigs are often not required because the tool path is digitally programmed and stored in memory. Jigs may be made for reforming plastics. Jigs or templates have been known long before the industrial age. There are many types of jigs, and each one is custom-tailored to do a specific job. Drill jig A ''drill jig'' is a type of jig that expedites repetitive hole center location on multiple interchangeable parts by acting as a template to guide the twist drill or other boring device into the precise location of each ...
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Drill Press
A drill is a tool used for making round holes or driving fasteners. It is fitted with a bit, either a drill or driver chuck. Hand-operated types are dramatically decreasing in popularity and cordless battery-powered ones proliferating due to increased efficiency and ease of use. Drills are commonly used in woodworking, metalworking, construction, machine tool fabrication, construction and utility projects. Specially designed versions are made for miniature applications. History Around 35,000 BC, ''Homo sapiens'' discovered the benefits of the application of rotary tools. This would have rudimentarily consisted of a pointed rock being spun between the hands to bore a hole through another material. This led to the hand drill, a smooth stick, that was sometimes attached to flint point, and was rubbed between the palms. This was used by many ancient civilizations around the world including the Mayans. The earliest perforated artifacts, such as bone, ivory, shells, and antle ...
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Drill Bit
Drill bits are cutting tools used in a drill to remove material to create holes, almost always of circular cross-section. Drill bits come in many sizes and shapes and can create different kinds of holes in many different materials. In order to create holes drill bits are usually attached to a drill, which powers them to cut through the workpiece, typically by rotation. The drill will grasp the upper end of a bit called the ''shank'' in the chuck. Drills come in standardized drill bit sizes. A comprehensive drill bit and tap size chart lists metric and imperial sized drills alongside the required screw tap sizes. There are also certain specialized drill bits that can create holes with a non-circular cross-section. Characteristics Drill geometry has several characteristics: *The spiral (or rate of twist) in the drill bit controls the rate of chip removal. A fast spiral (high twist rate or "compact flute") drill bit is used in high feed rate applications under low spi ...
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Safety Wire Pliers
Safety is the state of being "safe", the condition of being protected from harm or other danger. Safety can also refer to the control of recognized hazards in order to achieve an acceptable level of risk. Meanings There are two slightly different meanings of ''safety''. For example, ''home safety'' may indicate a building's ability to protect against external harm events (such as weather, home invasion, etc.), or may indicate that its internal installations (such as appliances, stairs, etc.) are safe (not dangerous or harmful) for its inhabitants. Discussions of safety often include mention of related terms. Security is such a term. With time the definitions between these two have often become interchanged, equated, and frequently appear juxtaposed in the same sentence. Readers unfortunately are left to conclude whether they comprise a redundancy. This confuses the uniqueness that should be reserved for each by itself. When seen as unique, as we intend here, each term will ...
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Lock Washer
A washer is a thin plate (typically disk-shaped, but sometimes square) with a hole (typically in the middle) that is normally used to distribute the load of a threaded fastener, such as a bolt or nut. Other uses are as a spacer, spring (Belleville washer, wave washer), wear pad, preload indicating device, locking device, and to reduce vibration ( rubber washer). Washers are usually metal or plastic. High-quality bolted joints require hardened steel washers to prevent the loss of pre-load due to brinelling after the torque is applied. Washers are also important for preventing galvanic corrosion, particularly by insulating steel screws from aluminium surfaces. They may also be used in rotating applications, as a bearing. A ''thrust washer'' is used when a rolling element bearing is not needed either from a cost-performance perspective or due to space restraints. Coatings can be used to reduce wear and friction, either by hardening the surface or by providing a solid lubricant (i ...
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Safety Wiring - Jaguar Rear Subframe
Safety is the state of being "safe", the condition of being protected from harm or other danger. Safety can also refer to the control of recognized hazards in order to achieve an acceptable level of risk. Meanings There are two slightly different meanings of ''safety''. For example, ''home safety'' may indicate a building's ability to protect against external harm events (such as weather, home invasion, etc.), or may indicate that its internal installations (such as appliances, stairs, etc.) are safe (not dangerous or harmful) for its inhabitants. Discussions of safety often include mention of related terms. Security is such a term. With time the definitions between these two have often become interchanged, equated, and frequently appear juxtaposed in the same sentence. Readers unfortunately are left to conclude whether they comprise a redundancy. This confuses the uniqueness that should be reserved for each by itself. When seen as unique, as we intend here, each term will ...
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Inconel
Inconel is a registered trademark of Special Metals Corporation for a family of austenitic nickel-chromium-based superalloys. Inconel alloys are oxidation- corrosion-resistant materials well suited for service in extreme environments subjected to pressure and heat. When heated, Inconel forms a thick, stable, passivating oxide layer protecting the surface from further attack. Inconel retains strength over a wide temperature range, attractive for high-temperature applications where aluminium and steel would succumb to creep as a result of thermally-induced crystal vacancies. Inconel's high-temperature strength is developed by solid solution strengthening or precipitation hardening, depending on the alloy.INCONEL alloy 718
Special Metals Corporation
Inconel alloys are typi ...
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Locknut
A locknut, also known as a lock nut, locking nut, self-locking nut, prevailing torque nut,. stiff nut or elastic stop nut, is a nut that resists loosening under vibrations and torque. Prevailing torque nuts have some portion of the nut that deforms elastically to provide a locking action. Free-spinning locknuts exist which carry the advantage of not requiring extra torque until seated. Types There are various kinds of specialised lock nuts, including: * Castellated nut * Distorted thread locknut ** Centerlock nut ** Elliptical offset locknut ** Toplock nut ** Philidas nut * Interfering thread nut ** Tapered thread nut * Jam nut * Jet nut (K-nut). * Keps nut A Keps nut, (also called a k-lock nutMcMaster, p3125 or washer nut), is a nut with an attached, free-spinning washer Washer most commonly refers to: *Washer (hardware), a thin usually disc-shaped plate with a hole in the middle typically used ... (K-nut or washer nut) with a free-spinning washer. In the lock ...
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Jam Nut
A jam nut is a low profile type of nut, typically half as tall as a standard nut. It is commonly used as a type of locknut, where it is "jammed" up against a standard nut to lock the two in place. It is also used in situations where a standard nut would not fit. The term "jam nut" can also refer to any nut that is used in the same function (even a standard nut used for the jamming purpose). Jam nuts, other types of locknuts, lock washers, and thread-locking fluid are ways to prevent vibration from loosening a bolted joint. Use of two nuts to prevent self-loosening In normal use, a nut-and-bolt joint holds together because the bolt is under a constant tensile stress called the ''preload''. The preload pulls the nut threads against the bolt threads, and the nut face against the bearing surface, with a constant force, so that the nut cannot rotate without overcoming the friction between these surfaces. If the joint is subjected to vibration, however, the preload increases ...
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