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Safety wire or locking-wire is a type of '' positive locking device'' that prevents fasteners from falling out due to vibration and other forces. The presence of safety wiring may also serve to indicate that the fasteners have been properly tightened. Safety wire is available in a variety of gauges and materials, depending on the application. In aircraft and racing applications, stainless steel wire is used, such as in diameter. Typically, the wire is threaded through a hole drilled into a fastener or part, then twisted and anchored to a second fastener or part, then twisted again. Application Principle There are a few techniques for different applications. The word ''safetying'' is universally used in the aircraft industry. Briefly, safetying is defined as: "Securing by various means any nut, bolt, turnbuckle etc., on the aircraft so that vibration will not cause it to loosen during operation." These practices are not a means of obtaining or maintaining torque, rather a ...
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Clevis Fastener
A clevis fastener is a two-piece fastener system consisting of a ''clevis'' and a ''clevis pin head''. The clevis is a U-shaped piece that has holes at the end of the prongs to accept the clevis pin. The clevis pin is similar to a bolt, but is either partially threaded or unthreaded with a cross-hole for a split pin. A ''tang'' is a piece that is sometimes fitted in the space within the clevis and is held in place by the clevis pin. The combination of a simple clevis fitted with a pin is commonly called a shackle, although a clevis and pin is only one of the many forms a shackle may take. Clevises are used in a wide variety of fasteners used in farming equipment and sailboat rigging, as well as the automotive, aircraft and construction industries. They are also widely used to attach control surfaces and other accessories to servo controls in airworthy model aircraft. As a part of a fastener, a clevis provides a method of allowing rotation in some axes while restricting ro ...
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Clevis Pin
A clevis fastener is a two-piece fastener system consisting of a ''clevis'' and a ''clevis pin head''. The clevis is a U-shaped piece that has holes at the end of the prongs to accept the clevis pin. The clevis pin is similar to a bolt, but is either partially threaded or unthreaded with a cross-hole for a split pin. A ''tang'' is a piece that is sometimes fitted in the space within the clevis and is held in place by the clevis pin. The combination of a simple clevis fitted with a pin is commonly called a shackle, although a clevis and pin is only one of the many forms a shackle may take. Clevises are used in a wide variety of fasteners used in farming equipment and sailboat rigging, as well as the automotive, aircraft and construction industries. They are also widely used to attach control surfaces and other accessories to servo controls in airworthy model aircraft. As a part of a fastener, a clevis provides a method of allowing rotation in some axes while restricting rotat ...
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Safety Wiring - Jaguar Rear Subframe
Safety is the state of being "safe", the condition of being protected from harm or other danger. Safety can also refer to the control of recognized hazards in order to achieve an acceptable level of risk. Meanings There are two slightly different meanings of ''safety''. For example, ''home safety'' may indicate a building's ability to protect against external harm events (such as weather, home invasion, etc.), or may indicate that its internal installations (such as appliances, stairs, etc.) are safe (not dangerous or harmful) for its inhabitants. Discussions of safety often include mention of related terms. Security is such a term. With time the definitions between these two have often become interchanged, equated, and frequently appear juxtaposed in the same sentence. Readers unfortunately are left to conclude whether they comprise a redundancy. This confuses the uniqueness that should be reserved for each by itself. When seen as unique, as we intend here, each term will a ...
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Inconel
Inconel is a registered trademark of Special Metals Corporation for a family of austenitic nickel-chromium-based superalloys. Inconel alloys are oxidation-corrosion-resistant materials well suited for service in extreme environments subjected to pressure and heat. When heated, Inconel forms a thick, stable, passivating oxide layer protecting the surface from further attack. Inconel retains strength over a wide temperature range, attractive for high-temperature applications where aluminium and steel would succumb to creep as a result of thermally-induced crystal vacancies. Inconel's high-temperature strength is developed by solid solution strengthening or precipitation hardening, depending on the alloy.INCONEL alloy 718
Special Metals Corporation
Inconel alloys are typical ...
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Nyloc Nut
A nyloc nut, also referred to as a nylon-insert lock nut, polymer-insert lock nut, or elastic stop nut, is a kind of locknut with a nylon collar that increases friction on the screw thread. The nylon collar insert is placed at the end of the nut, with an inner diameter (ID) slightly smaller than the major diameter of the screw. The screw thread does not cut into the nylon insert, however, the insert deforms elastically over the threads as tightening pressure is applied. The insert locks the nut against the screw as a result of friction, caused by the radial compressive force resulting from the deformation of the nylon. Nyloc nuts retain their locking ability up to . Trademark There are no registered trademarks filed in the United States for "Nyloc" or "Nylock" that are currently active in regards to fasteners. In Australia, "nyloc" is a registered trademark. Related fasteners A nylon pellet nut is very similar to a nyloc nut except that it uses one or more smaller nylon inserts i ...
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Cotter (pin)
A cotter is a pin or wedge passing through a hole to fix parts tightly together. In British usage cotter pin has the same meaning,. but in the U.S. it means a split pin. Typical applications are in fixing a crank to its crankshaft, as in a bicycle, and a piston rod to a crosshead, as in a steam engine. The angle of the wedge determines the position of the parts being held; therefore, on a bicycle, the pedal arms will only be at 180 degrees to each other if the angle of the cotter pin's wedge is the same on both pins. Popular usage Formerly, it was common to mount bicycle cranks using a cotter, though now usually a more easily maintained arrangement is used such as a square tapered or splined interface. These cotters have a short threaded section at the narrower end of the taper, which is used to hold the cotter in place with a washer and nut Nut often refers to: * Nut (fruit), fruit composed of a hard shell and a seed, or a collective noun for dry and edible fruits or ...
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Castellated Nut
A castellated nut, sometimes referred to as a castle nut, is a nut with slots (notches) cut into one end. The name comes from the nut’s resemblance to the crenellated parapet of a medieval castle. Castellated nuts are sometimes referred to incorrectly as castigated nuts. While castellated nuts are often referred to as slotted nuts, from a technical perspective, slotted nuts differ slightly from castellated nuts. Castellated nuts are formed with a round section at the top where the slots are located. Slotted nuts do not have this rounded modification. The flat sides of slotted nuts extend fully from the top to the bottom of the nut. Both castellated and slotted nuts are designed to use a pin (usually a Split Pin) that fits through the slots and through a hole in the screw to which the nut is attached. This pin prevents the nut from turning and loosening. Compared with slotted nuts, castellated nuts allow the cotter pin to be confined closer to the margins of the nut itself ...
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Thread-locking Fluid
Thread-locking fluid or threadlocker is a single-component adhesive, applied to the threads of fasteners such as screws and bolts to prevent loosening, leakage, and corrosion. Most thread-locking formulas are methacrylate-based and rely on the electrochemical activity of a metal substrate to cause polymerization of the fluid. Thread-locking fluid is thixotropic, which allows it to flow well over time, yet still resist shocks and vibrations. It can be permanent or removable; in the latter case, it can be removed with heat, for example. Typically, brands are color-coded to indicate strength and whether they can be removed easily or if they require heat for removal. History Thread-locking fluid was developed by American professor Vernon K. Krieble in 1953. His company, American Sealants, founded the Loctite brand. An early version of the compound was patented in 1960. Properties Typically, thread-locking fluids are methacrylate-based, and cure anaerobically. Thread-lockin ...
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Jam Nut
A jam nut is a low profile type of nut, typically half as tall as a standard nut. It is commonly used as a type of locknut, where it is "jammed" up against a standard nut to lock the two in place. It is also used in situations where a standard nut would not fit. The term "jam nut" can also refer to any nut that is used in the same function (even a standard nut used for the jamming purpose). Jam nuts, other types of locknuts, lock washers, and thread-locking fluid are ways to prevent vibration from loosening a bolted joint. Use of two nuts to prevent self-loosening In normal use, a nut-and-bolt joint holds together because the bolt is under a constant tensile stress called the ''preload''. The preload pulls the nut threads against the bolt threads, and the nut face against the bearing surface, with a constant force, so that the nut cannot rotate without overcoming the friction between these surfaces. If the joint is subjected to vibration, however, the preload increases and decre ...
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Locknut
A locknut, also known as a lock nut, locking nut, self-locking nut, prevailing torque nut,. stiff nut or elastic stop nut, is a nut that resists loosening under vibrations and torque. Prevailing torque nuts have some portion of the nut that deforms elastically to provide a locking action. Free-spinning locknuts exist which carry the advantage of not requiring extra torque until seated. Types There are various kinds of specialised lock nuts, including: * Castellated nut * Distorted thread locknut ** Centerlock nut **Elliptical offset locknut ** Toplock nut **Philidas nut * Interfering thread nut ** Tapered thread nut * Jam nut * Jet nut (K-nut). * Keps nut (K-nut or washer nut) with a free-spinning washer. In the locknut form, this is a star-type lock washer. * Plate nut * Polymer insert nut (Nyloc nut) * Security locknut All steel reusable nut for high vibration and harsh environments. * Serrated face nut * Serrated flange nut * Speed nut (sheet metal nut or Tinnerman nu ...
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Lock Washer
A washer is a thin plate (typically disk-shaped, but sometimes square) with a hole (typically in the middle) that is normally used to distribute the load of a threaded fastener, such as a bolt or nut. Other uses are as a spacer, spring (Belleville washer, wave washer), wear pad, preload indicating device, locking device, and to reduce vibration ( rubber washer). Washers are usually metal or plastic. High-quality bolted joints require hardened steel washers to prevent the loss of pre-load due to brinelling after the torque is applied. Washers are also important for preventing galvanic corrosion, particularly by insulating steel screws from aluminium surfaces. They may also be used in rotating applications, as a bearing. A ''thrust washer'' is used when a rolling element bearing is not needed either from a cost-performance perspective or due to space restraints. Coatings can be used to reduce wear and friction, either by hardening the surface or by providing a solid lubricant (i.e ...
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Safety Wire Pliers
Safety is the state of being "safe", the condition of being protected from harm or other danger. Safety can also refer to the control of recognized hazards in order to achieve an acceptable level of risk. Meanings There are two slightly different meanings of ''safety''. For example, ''home safety'' may indicate a building's ability to protect against external harm events (such as weather, home invasion, etc.), or may indicate that its internal installations (such as appliances, stairs, etc.) are safe (not dangerous or harmful) for its inhabitants. Discussions of safety often include mention of related terms. Security is such a term. With time the definitions between these two have often become interchanged, equated, and frequently appear juxtaposed in the same sentence. Readers unfortunately are left to conclude whether they comprise a redundancy. This confuses the uniqueness that should be reserved for each by itself. When seen as unique, as we intend here, each term will a ...
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