Military Connector Specifications
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Military Connector Specifications
Electrical or fiber-optic connectors used by U.S. Department of Defense were originally developed in the 1930s for severe aeronautical and tactical service applications, and the Type "AN" (Army-Navy) series set the standard for modern military circular connectors. These connectors, and their evolutionary derivatives, are often called Military Standard, "MIL-STD", or (informally) "MIL-SPEC" or sometimes "MS" connectors. They are now used in aerospace, industrial, marine, and even automotive commercial applications. Characteristics Connectors usually consist of (i) a mating pair (plug and receptacle) each equipped with male (''pin'') or female (''socket'') contacts; note that at least one of the connector halves, or its contacts, should be floating to minimize mechanical stresses. *Electrical connector contacts are typically beryllium copper (BeCu) or phosphor bronze which is then plated with gold or some other non-corrosive, highly-conductive metal. The contacts are cont ...
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Crimp (joining)
In metalworking, crimping is a method of joining two or more pieces of metal or other ductile material by deforming one or both of them to hold the other. The bend or deformity is called the crimp. Wire connectors The metals are joined via a special connector. Stripped wire (often stranded) is inserted through the correctly sized opening of the connector, and a crimper is used to tightly squeeze the opening against the wire. Depending on the type of connector used, it may be attached to a metal plate by a separate screw or bolt or it could be simply screwed on using the connector itself to make the attachment like an F connector. Uses Crimping is most extensively used in metalworking. Crimping is commonly used to fix bullets in their cartridge cases, for rapid but lasting electrical connections, securing lids on metal food cans, and many other applications. Because it can be a cold-working technique, crimping can also be used to form a strong bond between the workpiece ...
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Ethernet Over Twisted Pair
Ethernet over twisted-pair technologies use twisted-pair cables for the physical layer of an Ethernet computer network. They are a subset of all Ethernet physical layers. Early Ethernet used various grades of coaxial cable, but in 1984, StarLAN showed the potential of simple unshielded twisted pair. This led to the development of 10BASE-T and its successors 100BASE-TX, 1000BASE-T and 10GBASE-T, supporting speeds of 10 and 100 megabit per second, then 1 and 10 gigabit per second respectively. Two new variants of 10 megabit per second Ethernet over a ''single'' twisted pair, known as 10BASE-T1S and 10BASE-T1L, were standardized in IEEE Std 802.3cg-2019. 10BASE-T1S has its origins in the automotive industry and may be useful in other short-distance applications where substantial electrical noise is present. 10BASE-T1L is a long-distance Ethernet, supporting connections up to 1 km in length. Both of these standards are finding applications implementing the ...
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Industrial Ethernet
Industrial Ethernet (IE) is the use of Ethernet in an industrial environment with protocols that provide determinism and real-time control. Protocols for industrial Ethernet include EtherCAT, EtherNet/IP, PROFINET, POWERLINK, SERCOS III, CC-Link IE, and Modbus TCP. Many industrial Ethernet protocols use a modified Media Access Control (MAC) layer to provide low latency and determinism. Some microcontrollers such as Sitara provide industrial Ethernet support. Industrial Ethernet can also refer to the use of standard Ethernet protocols with rugged connectors and extended temperature switches in an industrial environment, for automation or process control. Components used in plant process areas must be designed to work in harsh environments of temperature extremes, humidity, and vibration that exceed the ranges for information technology equipment intended for installation in controlled environments. The use of fiber-optic Ethernet variants reduces the problems of electrical ...
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Hermetic Seal
A hermetic seal is any type of sealing that makes a given object airtight (preventing the passage of air, oxygen, or other gases). The term originally applied to airtight glass containers, but as technology advanced it applied to a larger category of materials, including rubber and plastics. Hermetic seals are essential to the correct and safe functionality of many electronic and healthcare products. Used technically, it is stated in conjunction with a specific test method and conditions of use. Uses Some kinds of packaging must maintain a seal against the flow of gases, for example, packaging for some foods, pharmaceuticals, chemicals and consumer goods. The term can describe the result of some food preservation practices, such as vacuum packing and canning. Packaging materials include glass, aluminum cans, metal foils, and gas impermeable plastics. Some buildings designed with sustainable architecture principles may use airtight technologies to conserve energy. Under s ...
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Positronic (company)
Positronic is a manufacturing company based in Springfield, Missouri. The company manufactures and supplies electronic connectors that are utilized in a variety of industries worldwide including military, aerospace, telecommunications, medical, industrial and test equipment among others. The company is headquartered in Springfield, Missouri, and its main manufacturing plant is also located there. Positronic also has plants in Puerto Rico, France, China, Singapore, and India. Sales offices are located worldwide in major metropolitan areas. History Positronic was founded by Jack Gentry (entrepreneur), Jack Gentry, a former United States Marine Corps, marines officer and a metallurgy, metallurgical engineer. Upon being discharged from the military, Gentry worked for Honeywell as a sales engineer. On a flight from Los Angeles to New York City, Gentry met business manager and philanthropist Harry Gray (business), Harry Gray. Four months later, Gray called Gentry and offered him a job w ...
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D-subminiature
The D-subminiature or D-sub is a common type of electrical connector. They are named for their characteristic D-shaped metal shield. When they were introduced, D-subs were among the smallest connectors used on computer systems. Description, nomenclature, and variants A D-sub contains two or more parallel rows of pins or sockets usually surrounded by a D-shaped metal shield that provides mechanical support, ensures correct orientation, and may screen against electromagnetic interference. D-sub connectors have gender: parts with pin contacts are called ''male connectors'' or ''plugs'', while those with socket contacts are called ''female connectors'' or ''sockets''. The socket's shield fits tightly inside the plug's shield. Panel mounted connectors usually have #4-40 UNC (as designated with the Unified Thread Standard) jackscrews that accept screws on the cable end connector cover that are used for locking the connectors together and offering mechanical strain relief, and ca ...
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Operating Temperature
An operating temperature is the allowable temperature range of the local ambient environment at which an electrical or mechanical device operates. The device will operate effectively within a specified temperature range which varies based on the device function and application context, and ranges from the minimum operating temperature to the maximum operating temperature (or peak operating temperature). Outside this range of safe operating temperatures the device may fail. It is one component of reliability engineering. Similarly, biological systems have a viable temperature range, which might be referred to as an "operating temperature". Ranges Most devices are manufactured in several temperature grades. Broadly accepted grades are: *Commercial: 0 ° to 70 °C *Industrial: −40 ° to 85 °C *Military: −55 ° to 125 °C Nevertheless, each manufacturer defines its own temperature grades so designers must pay close attention to actual datasheet spe ...
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Soldering
Soldering (; ) is a process in which two or more items are joined by melting and putting a filler metal (solder) into the joint, the filler metal having a lower melting point than the adjoining metal. Unlike welding, soldering does not involve melting the work pieces. In brazing, the work piece metal also does not melt, but the filler metal is one that melts at a higher temperature than in soldering. In the past, nearly all solders contained lead, but environmental and health concerns have increasingly dictated use of lead-free alloys for electronics and plumbing purposes. Origins There is evidence that soldering was employed as early as 5,000 years ago in Mesopotamia. Soldering and brazing are thought to have originated very early in the history of metal-working, probably before 4000 BC. Sumerian swords from were assembled using hard soldering. Soldering was historically used to make jewelry, cookware and cooking tools, assembling stained glass, as well as other uses. ...
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Circular Connector
Components of an electrical circuit are electrically connected if an electric current can run between them through an electrical conductor. An electrical connector is an electromechanical device used to create an electrical connection between parts of an electrical circuit, or between different electrical circuits, thereby joining them into a larger circuit. Most electrical connectors have a genderi.e. the male component, called a ''plug'', connects to the female component, or ''socket''. The connection may be removable (as for portable equipment), require a tool for assembly and removal, or serve as a permanent electrical joint between two points. An adapter can be used to join dissimilar connectors. Thousands of configurations of connectors are manufactured for power, data, and audiovisual applications. Electrical connectors can be divided into four basic categories, differentiated by their function: * ''inline'' or ''cable'' connectors permanently attached to a cable, so it ...
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MIL-DTL-5015
MIL-DTL-5015 is a United States Military Standard which covers heavy-duty circular electrical connectors with soldered or crimped contacts. They are used for both digital and analog signals, as well as power distribution, and are common in various fields, including defense, aerospace, and industrial machinery. The connectors are particularly versatile and reliable, and due to their prevalence, relatively inexpensive. Many manufacturers have created connectors based on MIL-DTL-5015 and MIL-C-5015, for example Radiall-Van System. These connectors are available as off-the-shelf products for end users, as well as " mil-COTS" products for railway and military use. History In the early 1930s, Cannon (now ITT Interconnect Solutions) was contracted by Douglas Aircraft Company to develop electrical circular connectors for use on the DC-1 and on the subsequent DC-2 and DC-3 aircraft platforms. This led to the release of the original AN9534 standard in 1939, which was the precur ...
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The Fiber Optic Association (FOA)
The Fiber Optic Association (FOA) is an international professional society of fiber optics. The FOA was founded in 1995 by a group of trainers from industry, government and education who wanted to create industry standards for training and certifying fiber optic technicians. The FOA is a not-for-profit 501(c)6 organization based in California, USA, that has over 200 affiliated training organizations in over 40 countries. FOA approves fiber optic training organizations and certifies their instructors who train designers, installers and operators of all types of fiber optic networks. FOA programs are used by many organizations, companies and trade unions to train and certify their workers. History At the 1994 Fiber U Conference in Boston, the instructors decided that it was time to create a professional society for fiber optics. The instructors represented a number of fiber optic manufacturers including 3M, Siecor/Corning, Panduit and Fotec, two universities which had starte ...
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