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Industrial Plasticine
Industrial plasticine is a modeling material which is mainly used by automotive design studios. It was developed as an industrial version of plasticine or hobby clay. Industrial plasticine is based on wax and typically contains sulfur, which gives a characteristic smell to most artificial clays. The styled object can be used to create moulds. However, largely because sulfur interfered with some mould-making processes, especially if clay surfaces are unsealed surfaces and platinum-cure Room Temperature Vulcanization silicone was used, sulfur-free variants are now available; these are usually much lighter than sulfur-containing clays. More recently, clay models are 3D scanned into a digital file using laser technology. This is then opened in Computer-aided design software to be worked further. If a negative mold is required, this data is sent to a milling machine. Design studios Before a new car model is launched, a long period of creating the right design takes place. Even ...
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Automotive Design
Automotive design is the process of developing the appearance (and to some extent the ergonomics) of motor vehicles - including automobiles, motorcycles, trucks, buses, coaches, and vans. The functional design and development of a modern motor vehicle is typically done by a large team from many different disciplines also included within automotive engineering, however, design roles are not associated with requirements for professional- or chartered-engineer qualifications. Automotive design in this context focuses primarily on developing the visual appearance or aesthetics of vehicles, while also becoming involved in the creation of product concepts. Automotive design as a professional vocation is practiced by designers who may have an art background and a degree in industrial design or in transportation design. For the terminology used in the field, see the glossary of automotive design. Design elements The task of the design team is usually split into three main a ...
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Plasticine
Plasticine is a putty-like modelling material made from calcium salts, petroleum jelly and aliphatic acids. Though originally a brand name for the British version of the product, it is now applied generically in English as a product category to other formulations. Plasticine is used for children's play and as a modelling medium for more formal or permanent structures. Because of its non-drying property, it is a material commonly chosen for stop-motion animation, including several Oscar-winning films by Nick Park. History Franz Kolb, owner of a pharmacy in Munich, Germany, invented an oil-based modelling clay in 1880. At the time, the city was a centre for the arts, and among Kolb's circle of friends were sculptors. They complained about how with the clay they were using for modelling, their sculptures would dry too fast and that — particularly in winter —, it was too difficult to work with. In order to commercialize his invention, he presented it to the Faber-Castel ...
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Sulfur
Sulfur (or sulphur in British English) is a chemical element with the symbol S and atomic number 16. It is abundant, multivalent and nonmetallic. Under normal conditions, sulfur atoms form cyclic octatomic molecules with a chemical formula S8. Elemental sulfur is a bright yellow, crystalline solid at room temperature. Sulfur is the tenth most abundant element by mass in the universe and the fifth most on Earth. Though sometimes found in pure, native form, sulfur on Earth usually occurs as sulfide and sulfate minerals. Being abundant in native form, sulfur was known in ancient times, being mentioned for its uses in ancient India, ancient Greece, China, and ancient Egypt. Historically and in literature sulfur is also called brimstone, which means "burning stone". Today, almost all elemental sulfur is produced as a byproduct of removing sulfur-containing contaminants from natural gas and petroleum.. Downloahere The greatest commercial use of the element is the production o ...
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Mold (manufacturing)
Molding (American English) or moulding (British and Commonwealth English; see spelling differences) is the process of manufacturing by shaping liquid or pliable raw material using a rigid frame called a mold or matrix. This itself may have been made using a pattern or model of the final object. A mold or mould is a hollowed-out block that is filled with a liquid or pliable material such as plastic, glass, metal, or ceramic raw material. The liquid hardens or sets inside the mold, adopting its shape. A mold is a counterpart to a cast. The very common bi-valve molding process uses two molds, one for each half of the object. Articulated molds have multiple pieces that come together to form the complete mold, and then disassemble to release the finished casting; they are expensive, but necessary when the casting shape has complex overhangs. Piece-molding uses a number of different molds, each creating a section of a complicated object. This is generally only used for larger a ...
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RTV Silicone
RTV silicone (room-temperature-vulcanizing silicone) is a type of silicone rubber that cures at room temperature. It is available as a one-component product, or mixed from two-components (a base and curative). Manufacturers provide it in a range of hardnesses from very soft to medium—usually from 15 to 40 Shore A. RTV silicones can be cured with a catalyst consisting of either platinum or a tin compound such as dibutyltin dilaurate. Applications include low-temperature over-molding, making molds for reproducing, and lens applications for some optically clear grades. It is also used widely in the automotive industry as an adhesive/sealant, for example to create gaskets in-place. Chemistry RTV silicones are made from a mixtures of silicone polymers, fillers, and organoreactive silane catalysts. Silicones are formed from a Si-O bond, but can have a wide variety of side chains.Lorenz, Günter, and Andreas Kandelbauer. “14 - Silicones.” ''Handbook of Thermoset Plastics''. Third ...
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3d Scanning
3D scanning is the process of analyzing a real-world object or environment to collect data on its shape and possibly its appearance (e.g. color). The collected data can then be used to construct digital 3D models. A 3D scanner can be based on many different technologies, each with its own limitations, advantages and costs. Many limitations in the kind of objects that can be digitised are still present. For example, optical technology may encounter many difficulties with dark, shiny, reflective or transparent objects. For example, industrial computed tomography scanning, structured-light 3D scanners, LiDAR and Time Of Flight 3D Scanners can be used to construct digital 3D models, without destructive testing. Collected 3D data is useful for a wide variety of applications. These devices are used extensively by the entertainment industry in the production of movies and video games, including virtual reality. Other common applications of this technology include augmented reality, ...
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Computer-aided Design
Computer-aided design (CAD) is the use of computers (or ) to aid in the creation, modification, analysis, or optimization of a design. This software is used to increase the productivity of the designer, improve the quality of design, improve communications through documentation, and to create a database for manufacturing. Designs made through CAD software are helpful in protecting products and inventions when used in patent applications. CAD output is often in the form of electronic files for print, machining, or other manufacturing operations. The terms computer-aided drafting (CAD) and computer aided design and drafting (CADD) are also used. Its use in designing electronic systems is known as '' electronic design automation'' (''EDA''). In mechanical design it is known as ''mechanical design automation'' (''MDA''), which includes the process of creating a technical drawing with the use of computer software. CAD software for mechanical design uses either vector-based graphics ...
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Milling (machining)
Milling is the process of machining using rotary Milling cutter, cutters to remove material by advancing a cutter into a workpiece. This may be done by varying direction on one or several axes, cutter head speed, and pressure. Milling covers a wide variety of different operations and machines, on scales from small individual parts to large, heavy-duty gang milling operations. It is one of the most commonly used processes for machining custom parts to precise tolerances. Milling can be done with a wide range of machine tools. The original class of machine tools for milling was the milling machine (often called a mill). After the advent of computer numerical control (CNC) in the 1960s, milling machines evolved into ''machining centers'': milling machines augmented by automatic tool changers, tool magazines or carousels, CNC capability, coolant systems, and enclosures. Milling centers are generally classified as vertical machining centers (VMCs) or horizontal machining centers (HMCs) ...
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Computer-aided Industrial Design
Computer Aided Industrial Design (CAID) is a subset of computer-aided design (CAD) software that can assist in creating the look-and-feel or industrial design aspects of a product in development. CAID programs tend to provide designers with improved freedom of creativity compared to typical CAD tools. However a typical workflow may follow a simple design methodology as follows: * Creating sketches, using a stylus * Generating curves directly from the sketch * Generating surfaces directly from the curves The end result is generally a 3D model that represents the main intent of the designer had in mind for the physical product. Such models can then be saved in formats for more convenient exchange with others (such as OBJ for virtual viewing in 3D graphics programs) or manufacturing (such a STL to create a real-life model via a rapid prototyping machine). CAID helps the designer focus on the technical aspect of the design methodology rather than the sketching and modelling aspects ...
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Styrofoam
Styrofoam is a trademarked brand of closed-cell extruded polystyrene foam (XPS), commonly called "Blue Board", manufactured as foam continuous building insulation board used in walls, roofs, and foundations as thermal insulation and water barrier. This material is light blue in color and is owned and manufactured by DuPont DuPont de Nemours, Inc., commonly shortened to DuPont, is an American multinational chemical company first formed in 1802 by French-American chemist and industrialist Éleuthère Irénée du Pont de Nemours. The company played a major role in .... DuPont also has produced a line of green and white foam shapes for use in crafts and floral arrangements. ''Styrofoam'' is colloquially used worldwide to refer to another material that is usually white in color and made of expanded (not extruded) polystyrene foam ( EPS). It is often used in food containers, coffee cups, and as cushioning material in packaging. The Generic trademark, trademarked term is used g ...
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