Ferroboron
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Ferroboron
Ferroboron (FeB) is a ferroalloy consisting of iron and boron. The metal usually contains 17.5% to 20% boron and is used to produce boron steels. Description Ferroboron is (CAS Registry Number 11108–67-1) is a ferroalloy of iron and boron with boron content between 17.5 and 20%. It is manufactured either by carbothermic reduction of boric acid in an electric arc furnace together with carbon steel, or by the aluminothermic reduction of boric acid in the presence of iron. Ferroboron is added to C-Mn and other low alloy steels to improve hardenability (see Boron steel), and can also act as a nitrogen scavenger in steel, and in the production of NdFeB magnets. See also *Iron boride *Boriding Boriding, also called boronizing, is the process by which boron is added to a metal or alloy. It is a type of surface hardening. In this process boron atoms are diffused into the surface of a metal component. The resulting surface contains metal ... References {{reflist, refs = {{Citatio ...
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Iron Boride
Iron boride refers to various inorganic compounds with the formula FexBy. Two main iron borides are FeB and Fe2B. Some iron borides possess useful properties such as magnetism, electrical conductivity, corrosion resistance and extreme hardness. Some iron borides have found use as hardening coatings for iron. Iron borides have properties of ceramics such as high hardness, and properties of metal properties, such as thermal conductivity and electrical conductivity. Boride coatings on iron are superior mechanical, frictional, and anti-corrosive. Iron monoboride (FeB) is a grey powder that is insoluble in water. FeB is harder than Fe2B, but is more brittle and more easily fractured upon impact. Formation Thermochemical Formation Iron borides can be formed by thermochemically reacting boron rich compounds on an iron surface to form a mixture of iron borides, in a process known as boriding. There are a number of ways of forming boride coatings, including gas boriding, molten salt bo ...
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Ferroalloy
Ferroalloy refers to various alloys of iron with a high proportion of one or more other elements such as manganese (Mn), aluminium (Al), or silicon (Si). They are used in the production of steels and alloys. The alloys impart distinctive qualities to steel and cast iron or serve important functions during production and are, therefore, closely associated with the iron and steel industry, the leading consumer of ferroalloys. The leading producers of ferroalloys in 2014 were China, South Africa, India, Russia and Kazakhstan, which accounted for 84% of the world production. World production of ferroalloys was estimated as 52.8 million tonnes in 2015. Compounds The main ferroalloys are: *FeAl – ferroaluminum *FeB – ferroboron – 12–20% of boron, max. 3% of silicon, max. 2% aluminium, max. 1% of carbon *FeCe – ferrocerium *FeCr – ferrochromium *FeMg – ferromagnesium *FeMn – ferromanganese *FeMo – ferromolybdenum – min. 60% Mo, max. 1% Si, max. 0.5% Cu *FeNb – ...
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Iron
Iron () is a chemical element with symbol Fe (from la, ferrum) and atomic number 26. It is a metal that belongs to the first transition series and group 8 of the periodic table. It is, by mass, the most common element on Earth, right in front of oxygen (32.1% and 30.1%, respectively), forming much of Earth's outer and inner core. It is the fourth most common element in the Earth's crust. In its metallic state, iron is rare in the Earth's crust, limited mainly to deposition by meteorites. Iron ores, by contrast, are among the most abundant in the Earth's crust, although extracting usable metal from them requires kilns or furnaces capable of reaching or higher, about higher than that required to smelt copper. Humans started to master that process in Eurasia during the 2nd millennium BCE and the use of iron tools and weapons began to displace copper alloys, in some regions, only around 1200 BCE. That event is considered the transition from the Bronze Age to the Iron A ...
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Boron
Boron is a chemical element with the symbol B and atomic number 5. In its crystalline form it is a brittle, dark, lustrous metalloid; in its amorphous form it is a brown powder. As the lightest element of the ''boron group'' it has three valence electrons for forming covalent bonds, resulting in many compounds such as boric acid, the mineral borax, sodium borate, and the ultra-hard crystals of boron carbide and boron nitride. Boron is synthesized entirely by cosmic ray spallation and supernovae and not by stellar nucleosynthesis, so it is a low-abundance element in the Solar System and in the Crust (geology), Earth's crust. It constitutes about 0.001 percent by weight of Earth's crust. It is concentrated on Earth by the water-solubility of its more common naturally occurring compounds, the borate minerals. These are mined industrially as evaporites, such as borax and kernite. The largest known deposits are in Turkey, the largest producer of boron minerals. Elemental b ...
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Boron Steel
Boron steel refers to steel alloyed with a small amount of boron, usually less than 1%. The addition of boron to steel greatly increases the hardenability of the resulting alloy. Description Boron is added to steel as ferroboron (~12-24% B). As the ferroboron addition lacks protective elements it is usually added after oxygen scavengers have been added. Proprietary additives also exist with oxygen/nitrogen scavengersone such contains 2% B plus Al, Ti, Si. Oxygen, carbon, and nitrogen react with boron in steel to form B2O3 (boron trioxide); Fe3(CB) ( iron boroncementite) and Fe23(CB)6 ( iron boroncarbide); and BN (boron nitride) respectively. Hardenability Soluble boron arranges in steels along grain boundaries. This inhibits the γ-α transformations (austenite to ferrite transformation) by diffusion and therefore increases the hardenability, with an optimal range of ~ 0.0003 to 0.003% B. Additionally Fe2B has been found to precipitate at grain boundaries, which may also retar ...
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CAS Registry Number
A CAS Registry Number (also referred to as CAS RN or informally CAS Number) is a unique identification number assigned by the Chemical Abstracts Service (CAS), US to every chemical substance described in the open scientific literature. It includes all substances described from 1957 through the present, plus some substances from as far back as the early 1800s. It is a chemical database that includes organic and inorganic compounds, minerals, isotopes, alloys, mixtures, and nonstructurable materials (UVCBs, substances of unknown or variable composition, complex reaction products, or biological origin). CAS RNs are generally serial numbers (with a check digit), so they do not contain any information about the structures themselves the way SMILES and InChI strings do. The registry maintained by CAS is an authoritative collection of disclosed chemical substance information. It identifies more than 182 million unique organic and inorganic substances and 68 million protein and DNA seq ...
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Carbothermic Reduction
Carbothermic reactions involve the reduction of substances, often metal oxides (O^2-), using carbon as the reducing agent. These chemical reactions are usually conducted at temperatures of several hundred degrees Celsius. Such processes are applied for production of the elemental forms of many elements. The ability of metals to participate in carbothermic reactions can be predicted from Ellingham diagrams. Carbothermal reactions produce carbon monoxide and sometimes carbon dioxide. The facility of these conversions is attributable to the entropy of reaction: two solids, the metal oxide and carbon, are converted to a new solid (metal) and a gas (CO), the latter having high entropy. Applications A prominent example is that of iron ore smelting. Many reactions are involved, but the simplified equation is usually shown as: : 2 + 3C → 4Fe + 3 On a more modest scale, about 1 million tons of elemental phosphorus is produced annually by carbothermic reactions. Calcium phosphate ...
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Boric Acid
Boric acid, more specifically orthoboric acid, is a compound of boron, oxygen, and hydrogen with formula . It may also be called hydrogen borate or boracic acid. It is usually encountered as colorless crystals or a white powder, that dissolves in water, and occurs in nature as the mineral sassolite. It is a weak acid that yields various borate anions and salts, and can react with alcohols to form borate esters. Boric acid is often used as an antiseptic, insecticide, flame retardant, neutron absorber, or precursor to other boron compounds. The term "boric acid" is also used generically for any oxoacid of boron, such as metaboric acid and tetraboric acid . History Orthoboric acid was first prepared by Wilhelm Homberg (1652–1715) from borax, by the action of mineral acids, and was given the name ("sedative salt of Homberg"). However boric acid and borates have been used since the time of the ancient Greeks for cleaning, preserving food, and other activities. Molecular a ...
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Electric Arc Furnace
An electric arc furnace (EAF) is a furnace that heats material by means of an electric arc. Industrial arc furnaces range in size from small units of approximately one-tonne capacity (used in foundries for producing cast iron products) up to about 400-tonne units used for secondary steelmaking. Arc furnaces used in research laboratories and by dentists may have a capacity of only a few dozen grams. Industrial electric arc furnace temperatures can reach , while laboratory units can exceed . In electric arc furnaces, the charged material (the material entered into the furnace for heating, not to be confused with electric charge) is directly exposed to an electric arc, and the current from the furnace terminals passes through the charged material. Arc furnaces differ from induction furnaces, in which the charge is heated instead by eddy currents. History In the 19th century, a number of people had employed an electric arc to melt iron. Sir Humphry Davy conducted an experimental ...
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Aluminothermic Reduction
Aluminothermic reactions are exothermic chemical reactions using aluminum as the reducing agent at high temperature. The process is industrially useful for production of alloys of iron. The most prominent example is the thermite reaction between iron oxides and aluminum to produce iron itself: : Fe2O3 + 2 Al → 2 Fe + Al2O3 This specific reaction is however not relevant to the most important application of aluminothermic reactions, the production of ferroalloys. For the production of iron, a cheaper reducing agent, coke, is used instead via the carbothermic reaction. History Aluminothermy started from the experiments of Russian scientist Nikolay Beketov at the University of Kharkiv in Ukraine, who proved that aluminum restored metals from their oxides under high temperatures. The reaction was first used for the carbon-free reduction of metal oxides. The reaction is highly exothermic, but it has a high activation energy since strong interatomic bonds in the solids must ...
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Hardenability
The hardenability of a metal alloy is the depth to which a material is hardened after putting it through a heat treatment process. It should not be confused with hardness, which is a measure of a sample's resistance to indentation or scratching. It is an important property for welding, since it is inversely proportional to weldability, that is, the ease of welding a material. When a hot steel work-piece is quenched, the area in contact with the water immediately cools and its temperature equilibrates with the quenching medium. The inner depths of the material however, do not cool so rapidly, and in work-pieces that are large, the cooling rate may be slow enough to allow the austenite to transform fully into a structure other than martensite or bainite. This results in a work-piece that does not have the same crystal structure throughout its entire depth; with a softer core and harder "shell". The softer core is some combination of ferrite and cementite, such as pearlite. The har ...
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Boron Steel
Boron steel refers to steel alloyed with a small amount of boron, usually less than 1%. The addition of boron to steel greatly increases the hardenability of the resulting alloy. Description Boron is added to steel as ferroboron (~12-24% B). As the ferroboron addition lacks protective elements it is usually added after oxygen scavengers have been added. Proprietary additives also exist with oxygen/nitrogen scavengersone such contains 2% B plus Al, Ti, Si. Oxygen, carbon, and nitrogen react with boron in steel to form B2O3 (boron trioxide); Fe3(CB) ( iron boroncementite) and Fe23(CB)6 ( iron boroncarbide); and BN (boron nitride) respectively. Hardenability Soluble boron arranges in steels along grain boundaries. This inhibits the γ-α transformations (austenite to ferrite transformation) by diffusion and therefore increases the hardenability, with an optimal range of ~ 0.0003 to 0.003% B. Additionally Fe2B has been found to precipitate at grain boundaries, which may also retar ...
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