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Four-slide
A four-slide, also known as a multislide, multi-slide, or four-way, is a metalworking machine tool used in the high-volume manufacture of small stamped components from bar or wire stock. The press is most simply described as a horizontal stamping press that uses cams to control tools.. The machine is used for progressive or transfer stamping operations.. Design A four-slide is quite different from most other presses. The key of the machine is its moving slides that have tools attached, which strike the workpiece together or in sequence to form it. These slides are driven by four shafts that outline the machine. The shafts are connected by bevel gears so that one shaft is driven by an electric motor, and then that shaft's motion drives the other three shafts. Each shaft then has cams which drive the slides, usually of a split-type. This shafting arrangement allows the workpiece to be worked for four sides, which makes this machine extremely versatile. A hole near the center of t ...
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Stamping (metalworking)
Stamping (also known as pressing) is the process of placing flat sheet metal in either blank or coil form into a stamping press where a tool and die surface forms the metal into a net shape. Stamping includes a variety of sheet-metal forming manufacturing processes, such as punching using a machine press or stamping press, blanking, embossing, bending, flanging, and coining. This could be a single stage operation where every stroke of the press produces the desired form on the sheet metal part, or could occur through a series of stages. The process is usually carried out on sheet metal, but can also be used on other materials, such as polystyrene. Progressive dies are commonly fed from a coil of steel, coil reel for unwinding of coil to a straightener to level the coil and then into a feeder which advances the material into the press and die at a predetermined feed length. Depending on part complexity, the number of stations in the die can be determined. Stamping is usually ...
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Four Slide2
4 (four) is a number, numeral and digit. It is the natural number following 3 and preceding 5. It is the smallest semiprime and composite number, and is considered unlucky in many East Asian cultures. In mathematics Four is the smallest composite number, its proper divisors being and . Four is the sum and product of two with itself: 2 + 2 = 4 = 2 x 2, the only number b such that a + a = b = a x a, which also makes four the smallest squared prime number p^. In Knuth's up-arrow notation, , and so forth, for any number of up arrows. By consequence, four is the only square one more than a prime number, specifically three. The sum of the first four prime numbers two + three + five + seven is the only sum of four consecutive prime numbers that yields an odd prime number, seventeen, which is the fourth super-prime. Four lies between the first proper pair of twin primes, three and five, which are the first two Fermat primes, like seventeen, which is the third. On the other hand, t ...
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Bending (metalworking)
Bending is a manufacturing process that produces a V-shape, U-shape, or channel shape along a straight axis in ductile materials, most commonly sheet metal.Manufacturing Processes Reference Guide, Industrial Press Inc., 1994. Commonly used equipment include box and pan brakes, brake presses, and other specialized machine presses. Typical products that are made like this are boxes such as electrical enclosures and rectangular ductwork. Process In press brake forming, a work piece is positioned over the die block and the die block presses the sheet to form a shape. Usually bending has to overcome both tensile stresses and compressive stresses. When bending is done, the residual stresses cause the material to ' towards its original position, so the sheet must be over-bent to achieve the proper bend angle. The amount of spring back is dependent on the material, and the type of forming. When sheet metal is bent, it stretches in length. The ''bend deduction'' is the amount t ...
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Hinge
A hinge is a mechanical bearing that connects two solid objects, typically allowing only a limited angle of rotation between them. Two objects connected by an ideal hinge rotate relative to each other about a fixed axis of rotation: all other Translation (geometry), translations or rotations being prevented, and thus a hinge has one degree of freedom. Hinges may be made of Flexure bearing, flexible material or of moving components. In biology, many joints function as hinges, like the elbow joint. History Ancient remains of stone, marble, wood, and bronze hinges have been found. Some date back to at least Ancient Egypt. In Ancient Rome, hinges were called wikt:cardo#Latin, cardō and gave name to the goddess Cardea and the main street Cardo. This name cardō lives on figuratively today as "the chief thing (on which something turns or depends)" in words such as ''wikt:cardinal#English, cardinal''. According to the OED, the English word hinge is related to ''wikt:hang#English, ...
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Beryllium-copper
Beryllium copper (BeCu), also known as copper beryllium (CuBe), beryllium bronze, and spring copper, is a copper alloy with 0.5–3% beryllium but can contain other elements as well. Beryllium copper combines high strength with non-magnetic and non-sparking qualities. It has excellent metalworking, forming, and machining properties. It has many specialized applications in tools for hazardous environments, musical instruments, precision measurement devices, bullets, and aerospace. Beryllium alloys present a toxic inhalation hazard during manufacture. Properties Beryllium copper is a ductile, weldable, and machinable alloy. Like pure copper, it is resistant to non-oxidizing acids (such as hydrochloric acid and carbonic acid) and plastic decomposition products, to abrasive wear, and to galling. It can be heat-treated for increased strength, durability, and electrical conductivity. Beryllium copper attains the greatest strength (up to ) of any copper-based alloy. It has g ...
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Copper Alloy
Copper alloys are metal alloys that have copper as their principal component. They have high resistance against corrosion. The best known traditional types are bronze, where tin is a significant addition, and brass, using zinc instead. Both of these are imprecise terms, having both been commonly referred to as lattens in the past. Today the term ''copper alloy'' tends to be substituted, especially by museums. Composition The similarity in external appearance of the various alloys, along with the different combinations of elements used when making each alloy, can lead to confusion when categorizing the different compositions. There are as many as 400 different copper and copper alloy compositions loosely grouped into the categories: copper, high copper alloy, brasses, bronzes, copper nickels, copper–nickel–zinc (nickel silver), leaded copper, and special alloys. The following table lists the principal alloying element for four of the more common types used in modern ...
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Stainless Steel
Stainless steel is an alloy of iron that is resistant to rusting and corrosion. It contains at least 11% chromium and may contain elements such as carbon, other nonmetals and metals to obtain other desired properties. Stainless steel's corrosion resistance, resistance to corrosion results from the chromium, which forms a Passivation (chemistry), passive film that can protect the material and self-healing material, self-heal in the presence of oxygen. The alloy's properties, such as luster and resistance to corrosion, are useful in many applications. Stainless steel can be rolled into Sheet metal, sheets, plates, bars, wire, and tubing. These can be used in cookware, cutlery, surgical instruments, major appliances, vehicles, construction material in large buildings, industrial equipment (e.g., in paper mills, chemical plants, water treatment), and storage tanks and tankers for chemicals and food products. The biological cleanability of stainless steel is superior to both alumi ...
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Spring Steel
Spring steel is a name given to a wide range of steels used in the manufacture of different products, including swords, saw blades, springs and many more. These steels are generally low-alloy manganese, medium-carbon steel or high-carbon steel with a very high yield strength. This allows objects made of spring steel to return to their original shape despite significant deflection or twisting. Grades Many grades of steel can be hardened and tempered to increase elasticity and resist deformation; however, some steels are inherently more elastic than others: Applications * Applications include piano wire (also known as music wire) such as ASTM A228 (0.80–0.95% carbon), spring clamps, antennas, springs (e. g. vehicle coil springs or leaf springs), and s-tines. * Spring steel is commonly used in the manufacture of swords with rounded edges for training or stage combat, as well as sharpened swords for collectors and live combat. * Spring steel is one of the most popular mate ...
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Spheroidizing
Carbon steel is a steel with carbon content from about 0.05 up to 2.1 percent by weight. The definition of carbon steel from the American Iron and Steel Institute (AISI) states: * no minimum content is specified or required for chromium, cobalt, molybdenum, nickel, niobium, titanium, tungsten, vanadium, zirconium, or any other element to be added to obtain a desired alloying effect; * the specified minimum for copper does not exceed 0.40%; * or the maximum content specified for any of the following elements does not exceed the percentages noted: manganese 1.65%; silicon 0.60%; copper 0.60%. The term ''carbon steel'' may also be used in reference to steel which is not stainless steel; in this use carbon steel may include alloy steels. High carbon steel has many different uses such as milling machines, cutting tools (such as chisels) and high strength wires. These applications require a much finer microstructure, which improves the toughness. Carbon steel is a popular metal choic ...
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Cold Rolled Steel
Cold-formed steel (CFS) is the common term for steel products shaped by cold-working processes carried out near room temperature, such as rolling, pressing, stamping, bending, etc. Stock bars and sheets of cold-rolled steel (CRS) are commonly used in all areas of manufacturing. The terms are opposed to hot-formed steel and hot-rolled steel. Cold-formed steel, especially in the form of thin gauge sheets, is commonly used in the construction industry for structural or non-structural items such as columns, beams, joists, studs, floor decking, built-up sections and other components. Such uses have become more and more popular in the US since their standardization in 1946. Cold-formed steel members have been used also in bridges, storage racks, grain bins, car bodies, railway coaches, highway products, transmission towers, transmission poles, drainage facilities, firearms, various types of equipment and others. These types of sections are cold-formed from steel sheet, strip ...
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Formability
Formability is the ability of a given metal workpiece to undergo plastic deformation without being damaged. The plastic deformation capacity of metallic materials, however, is limited to a certain extent, at which point, the material could experience tearing or fracture (breakage). Processes affected by the formability of a material include: rolling, extrusion, forging, rollforming, stamping, and hydroforming. Fracture strain A general parameter that indicates the formability and ductility of a material is the fracture strain which is determined by a uniaxial tensile test (see also fracture toughness). The strain identified by this test is defined by elongation with respect to a reference length. For example, a length of is used for the standardized uniaxial test of flat specimens, pursuant to EN 10002. It is important to note that deformation is homogeneous up to uniform elongation. Strain subsequently localizes until fracture occurs. Fracture strain is not an engineering st ...
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