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Electron Beam Texturing
Electron beam texturing (EBT) is a technology used to apply roughness to the surface of rolling mill cylinders by impinging the surface of these cylinders with a modulated electron beam. The beam locally melts the surface of the cylinder, producing crater-like depressions. The technology was originally developed by the German company Linotype-Hell The Mergenthaler Linotype Company is a corporation founded in the United States in 1886 to market the Linotype machine (), a system to cast metal type in lines (linecaster) invented by Ottmar Mergenthaler. It became the world's leading manufacture ... for application in the printing industry, but eventually found its successful application in the metal rolling industry, where it is competing with alternative texturing technologies, such as electrodischarge texturing. Electron beams in manufacturing Metal forming {{Metalworking-stub ...
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Surface Roughness
Surface roughness, often shortened to roughness, is a component of surface finish (surface texture). It is quantified by the deviations in the direction of the normal vector of a real surface from its ideal form. If these deviations are large, the surface is rough; if they are small, the surface is smooth. In surface metrology, roughness is typically considered to be the high-frequency, short-wavelength component of a measured surface. However, in practice it is often necessary to know both the amplitude and frequency to ensure that a surface is fit for a purpose. Roughness plays an important role in determining how a real object will interact with its environment. In tribology, rough surfaces usually wear more quickly and have higher friction coefficients than smooth surfaces. Roughness is often a good predictor of the performance of a mechanical component, since irregularities on the surface may form nucleation sites for cracks or corrosion. On the other hand, roughness may pr ...
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Rolling Mill
In metalworking, rolling is a metal forming process in which metal stock is passed through one or more pairs of rolls to reduce the thickness, to make the thickness uniform, and/or to impart a desired mechanical property. The concept is similar to the rolling of dough. Rolling is classified according to the temperature of the metal rolled. If the temperature of the metal is above its recrystallization temperature, then the process is known as hot rolling. If the temperature of the metal is below its recrystallization temperature, the process is known as cold rolling. In terms of usage, hot rolling processes more tonnage than any other manufacturing process, and cold rolling processes the most tonnage out of all cold working processes... Roll stands holding pairs of rolls are grouped together into rolling mills that can quickly process metal, typically steel, into products such as structural steel (I-beams, angle stock, channel stock), bar stock, and rails. Most steel mills ha ...
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Electron Beam
Cathode rays or electron beam (e-beam) are streams of electrons observed in discharge tubes. If an evacuated glass tube is equipped with two electrodes and a voltage is applied, glass behind the positive electrode is observed to glow, due to electrons emitted from the cathode (the electrode connected to the negative terminal of the voltage supply). They were first observed in 1859 by German physicist Julius Plücker and Johann Wilhelm Hittorf, and were named in 1876 by Eugen Goldstein ''Kathodenstrahlen'', or cathode rays. In 1897, British physicist J. J. Thomson showed that cathode rays were composed of a previously unknown negatively charged particle, which was later named the ''electron''. Cathode-ray tubes (CRTs) use a focused beam of electrons deflected by electric or magnetic fields to render an image on a screen. Description Cathode rays are so named because they are emitted by the negative electrode, or cathode, in a vacuum tube. To release electrons into the tube, th ...
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Linotype-Hell
The Mergenthaler Linotype Company is a corporation founded in the United States in 1886 to market the Linotype machine (), a system to cast metal type in lines (linecaster) invented by Ottmar Mergenthaler. It became the world's leading manufacturer of book and newspaper typesetting equipment; outside North America, its only serious challenger for book typesetting was the Anglo-American Monotype Corporation. Starting in 1960, the Mergenthaler Linotype Company became a major supplier of phototypesetting equipment which included laser typesetters, typefonts, scanners, typesetting computers. In 1987, the US-based Mergenthaler Linotype Company became part of the German Linotype-Hell AG; in the US the company name changed to Linotype Co. In 1996, the German Linotype-Hell AG was taken over by the German printing machine company Heidelberger Druckmaschinen AG. A separate business, Linotype Library GmbH was established to manage the digital assets. In 2005, Linotype Library GmbH shortened i ...
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Electron Beams In Manufacturing
The electron ( or ) is a subatomic particle with a negative one elementary electric charge. Electrons belong to the first generation of the lepton particle family, and are generally thought to be elementary particles because they have no known components or substructure. The electron's mass is approximately 1/1836 that of the proton. Quantum mechanical properties of the electron include an intrinsic angular momentum ( spin) of a half-integer value, expressed in units of the reduced Planck constant, . Being fermions, no two electrons can occupy the same quantum state, in accordance with the Pauli exclusion principle. Like all elementary particles, electrons exhibit properties of both particles and waves: They can collide with other particles and can be diffracted like light. The wave properties of electrons are easier to observe with experiments than those of other particles like neutrons and protons because electrons have a lower mass and hence a longer de Broglie wavel ...
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