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Deweighting
Deweighting, deweighing or weight reduction, is a chemical treatment that peels the surface of polyester fibers and makes them softer and finer. It also reduces the fiber weight and hence weakens the strength. Additionally, the treatment enhances the absorbency of the treated substrates. Deweighting is an alkaline hydrolysis treatment that affects the surface fibers of the polyester and reduces the decitex or denier of fibers, weight loss of between 10% and 30% is possible during the treatment. Polyester and cotton blends can be treated with an alkali process to make them look and feel like silk. Process of deweighting When Sodium hydroxide (5~10 grams per litre) is applied to polyester in hot conditions, the chemical reaction peels off the surface of the polyester fibers and changes the surface of the finished product, making it softer and finer in texture. During treatment, it is necessary to consider the loss of strength and the degree of softness. Treatment may be carried o ...
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Chemical Finishing Of Textiles
Chemical finishing of textiles refers to the process of applying and treating textiles with a variety of chemicals in order to achieve desired functional and aesthetic properties. Chemical finishing of textiles is a part of the textile finishing process where the emphasis is on chemical substances instead of mechanical finishing. Chemical finishing in textiles also known as wet finishing. Chemical finishing adds properties to the treated textiles. Softening of textiles, durable water repellancy and wrinkle free fabric finishes are examples of chemical finishing. Finish Textile finishing is the process of converting the loom state or raw goods into a useful product, which can be done mechanically or chemically. Finishing is a broad term that refers to a variety of physical and chemical techniques and treatments that finish one stage of textile production while also preparing for the next. Textile finishing can include aspects like improving surface feel, aesthetic enhancement, an ...
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Polyester
Polyester is a category of polymers that contain the ester functional group in every repeat unit of their main chain. As a specific material, it most commonly refers to a type called polyethylene terephthalate (PET). Polyesters include naturally occurring chemicals, such as in plants and insects, as well as synthetics such as polybutyrate. Natural polyesters and a few synthetic ones are biodegradable, but most synthetic polyesters are not. Synthetic polyesters are used extensively in clothing. Polyester fibers are sometimes spun together with natural fibers to produce a cloth with blended properties. Cotton-polyester blends can be strong, wrinkle- and tear-resistant, and reduce shrinking. Synthetic fibers using polyester have high water, wind and environmental resistance compared to plant-derived fibers. They are less Fireproofing, fire-resistant and can melt when ignited. Liquid crystalline polyesters are among the first industrially used liquid crystal polymers. They are use ...
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Fiber
Fiber or fibre (from la, fibra, links=no) is a natural or artificial substance that is significantly longer than it is wide. Fibers are often used in the manufacture of other materials. The strongest engineering materials often incorporate fibers, for example carbon fiber and ultra-high-molecular-weight polyethylene. Synthetic fibers can often be produced very cheaply and in large amounts compared to natural fibers, but for clothing natural fibers can give some benefits, such as comfort, over their synthetic counterparts. Natural fibers Natural fibers develop or occur in the fiber shape, and include those produced by plants, animals, and geological processes. They can be classified according to their origin: *Vegetable fibers are generally based on arrangements of cellulose, often with lignin: examples include cotton, hemp, jute, flax, abaca, piña, ramie, sisal, bagasse, and banana. Plant fibers are employed in the manufacture of paper and textile (cloth), and die ...
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Units Of Textile Measurement
Textile fibers, threads, yarns and fabrics are measured in a multiplicity of units. * A fiber, a single filament of natural material, such as cotton, linen or wool, or artificial material such as nylon, polyester, metal or mineral fiber, or man-made cellulosic fibre like viscose, Modal, Lyocell or other rayon fiber is measured in terms of linear mass density, the weight of a given length of fiber. Various units are used to refer to the measurement of a fiber, such as: the denier and tex (linear mass density of fibers), super S (fineness of wool fiber), worsted count, woolen count, linen count (wet spun) (or Number English (Ne)), cotton count (or Number English (Ne)), Number metric (Nm) and yield (the reciprocal of denier and tex). * A yarn, a spun agglomeration of fibers used for knitting, weaving or sewing, is measured in terms of cotton count and yarn density. * Thread, usually consisting of multiple yarns plied together producing a long, thin strand used in sewing or weavi ...
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Cotton
Cotton is a soft, fluffy staple fiber that grows in a boll, or protective case, around the seeds of the cotton plants of the genus ''Gossypium'' in the mallow family Malvaceae. The fiber is almost pure cellulose, and can contain minor percentages of waxes, fats, pectins, and water. Under natural conditions, the cotton bolls will increase the dispersal of the seeds. The plant is a shrub native to tropical and subtropical regions around the world, including the Americas, Africa, Egypt and India. The greatest diversity of wild cotton species is found in Mexico, followed by Australia and Africa. Cotton was independently domesticated in the Old and New Worlds. The fiber is most often spun into yarn or thread and used to make a soft, breathable, and durable textile. The use of cotton for fabric is known to date to prehistoric times; fragments of cotton fabric dated to the fifth millennium BC have been found in the Indus Valley civilization, as well as fabric remnants dated back ...
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Blend (textile)
A blend is a mixture of two or more fibers. In yarn spinning, different compositions, lengths, diameters, or colors may be combined to create a blend. Blended textiles are fabrics or yarns produced with a combination of two or more types of different fibers, or yarns to obtain desired traits and aesthetics. Blending is possible at various stages of textile manufacturing. The term, ''blend'', refers to spun fibers or a fabric composed of such fibers. There are several synonymous terms: a combination yarn is made up of two strands of different fibers twisted together to form a ply; a mixture or mixed cloth refers to blended cloths in which different types of yarns are used in warp and weft sides. Union or union fabric was a 19th century term for a blended fabric. It is no longer used. History Blending in textiles is an old practice which became more widespread after around 1980. Recognizing the growing popularity of blends, the Wool Bureau introduced the "Wool blend" mark in 19 ...
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Alkali
In chemistry, an alkali (; from ar, القلوي, al-qaly, lit=ashes of the saltwort) is a basic, ionic salt of an alkali metal or an alkaline earth metal. An alkali can also be defined as a base that dissolves in water. A solution of a soluble base has a pH greater than 7.0. The adjective alkaline, and less often, alkalescent, is commonly used in English as a synonym for basic, especially for bases soluble in water. This broad use of the term is likely to have come about because alkalis were the first bases known to obey the Arrhenius definition of a base, and they are still among the most common bases. Etymology The word "alkali" is derived from Arabic ''al qalīy'' (or ''alkali''), meaning ''the calcined ashes'' (see calcination), referring to the original source of alkaline substances. A water-extract of burned plant ashes, called potash and composed mostly of potassium carbonate, was mildly basic. After heating this substance with calcium hydroxide (''slaked lime ...
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Silk
Silk is a natural protein fiber, some forms of which can be woven into textiles. The protein fiber of silk is composed mainly of fibroin and is produced by certain insect larvae to form cocoons. The best-known silk is obtained from the cocoons of the larvae of the mulberry silkworm ''Bombyx mori'' reared in captivity (sericulture). The shimmering appearance of silk is due to the triangular prism-like structure of the silk fibre, which allows silk cloth to refract incoming light at different angles, thus producing different colors. Silk is produced by several insects; but, generally, only the silk of moth caterpillars has been used for textile manufacturing. There has been some research into other types of silk, which differ at the molecular level. Silk is mainly produced by the larvae of insects undergoing complete metamorphosis, but some insects, such as webspinners and raspy crickets, produce silk throughout their lives. Silk production also occurs in hymenoptera ( bee ...
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Sodium Hydroxide
Sodium hydroxide, also known as lye and caustic soda, is an inorganic compound with the formula NaOH. It is a white solid ionic compound consisting of sodium cations and hydroxide anions . Sodium hydroxide is a highly caustic base and alkali that decomposes proteins at ordinary ambient temperatures and may cause severe chemical burns. It is highly soluble in water, and readily absorbs moisture and carbon dioxide from the air. It forms a series of hydrates . The monohydrate crystallizes from water solutions between 12.3 and 61.8 °C. The commercially available "sodium hydroxide" is often this monohydrate, and published data may refer to it instead of the anhydrous compound. As one of the simplest hydroxides, sodium hydroxide is frequently used alongside neutral water and acidic hydrochloric acid to demonstrate the pH scale to chemistry students. Sodium hydroxide is used in many industries: in the manufacture of pulp and paper, textiles, drinking water, soaps and deterge ...
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Winch Dyeing Machine
A Winch machine or winch dyeing machine is a type of dyeing machine suitable for piece dyeing. A winch is a simple machine. It is equipped with a winch to guide the fabric from the vat. It has a straight front and a curved back. Long lengths are pulled over the winch and sewn together to form an endless rope. The winch dyeing machine allows fabric ropes pulled from the front and dropping back into the dye liquor. The winch or beck dyeing machine is one of the oldest forms. Principle and parameters Winch machine is a high liquor dyeing machine operating at 1:20 (MLR) and a maximum temperature of 98 degrees Celsius. In a winch dyeing, the fabric remains in movement while the dye liquor stays stationary similar to a jigger but with lesser stress on the materials. Hence, suitable for delicate textures and fabric types such as knitted fabrics. Chemicals and dyes dosed in the front portion that travels and get mixed in the entire vat. According to the size of the machine many number ...
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Dyeing
Dyeing is the application of dyes or pigments on textile materials such as fibers, yarns, and fabrics with the goal of achieving color with desired color fastness. Dyeing is normally done in a special solution containing dyes and particular chemical material. Dye molecules are fixed to the fiber by absorption, diffusion, or bonding with temperature and time being key controlling factors. The bond between dye molecule and fiber may be strong or weak, depending on the dye used. Dyeing and printing are different applications; in printing, color is applied to a localized area with desired patterns. In dyeing, it is applied to the entire textile. The primary source of dye, historically, has been nature, with the dyes being extracted from animals or plants. Since the mid-19th century, however, humans have produced artificial dyes to achieve a broader range of colors and to render the dyes more stable to washing and general use. Different classes of dyes are used for different types ...
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Disperse Dye
Disperse dye is a category of synthetic dye intended for polyester and related hydrophobic fibers. Disperse dyes are polar molecules containing anthraquinone or azo groups. It is estimated that 85% of disperse dyes are azos or anthraquinone dyes. History The history of disperse dye production is closely related to the synthesis of cellulose acetate fibres. Disperse dyes were invented in 1923-24. Fundamentals of dyeing Disperse dyes are non-ionic in nature and partially soluble in water. The interaction of dye molecule and polymer takes place with Van der Waals and dipole forces. Disperse dyes have better diffusion at boiling to a higher temperature. Examples * Disperse Orange 1 is an azo dye. * Disperse Red 9 is a red dye derived from anthraquinone. * Disperse Red 11, also called C.I. 62015 and 1,4-diamino-2-methoxy anthraquinone, is another anthraquinone dye. * Disperse Red 60 is also an anthraquinone dye. * Disperse Yellow 26 is a yellow disperse dye. * Disperse Yel ...
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