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Desilting
Desanders and desilters are solid control equipment with a set of hydrocyclones that separate sand and silt from the drilling fluids in drilling rigs. Desanders are installed on top of the mud tank following the shale shaker and the degasser, but before the desilter. Desander removes the abrasive solids from the drilling fluids which cannot be removed by shakers. Normally the solids diameter for desander to be separated would be 45~74μm, and 15~44μm for desilter. A centrifugal pump is used to pump the drilling fluids from mud tank into the set of hydrocyclones. Solids control Desanders have no moving parts. The larger the internal diameter of the desander is, the greater the amount of drilling fluids it is able to process and the larger the size of the solids removed. A desander with a ( cone) is able to remove 50% of solids within the 40-50 μm (micrometre) range at a flow rate of , whilea desilter ( Cone) is able to remove 50% of solids within the 15-20 μm range at a flow ...
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Hydrocyclone
Hydrocyclones are a type of cyclonic separators that separate product phases mainly on basis of differences in gravity with aqueous solutions as the primary feed fluid. As opposed to dry or dust cyclones, which separate solids from gasses, hydrocyclones separate solids or different phase fluids from the bulk fluid. A hydrocyclone comprises a cylindrical shaped feed part with tangential feed; an overflow part with vortex finder; a conical part with an apex. A cyclone has no moving parts. Working principle Product is fed into the hydrocyclone tangentially under a certain pressure. This creates a centrifugal movement, pushing the heavier phase outward and downward alongside the wall of the conical part. The decreasing diameter in the conical part increases the speed and so enhances the separation. Finally, the concentrated solids are discharged through the apex. The vortex finder in the overflow part creates a fast rotating upward spiral movement of the fluid in the centre of the co ...
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Sand
Sand is a granular material composed of finely divided mineral particles. Sand has various compositions but is defined by its grain size. Sand grains are smaller than gravel and coarser than silt. Sand can also refer to a textural class of soil or soil type; i.e., a soil containing more than 85 percent sand-sized particles by mass. The composition of sand varies, depending on the local rock sources and conditions, but the most common constituent of sand in inland continental settings and non-tropical coastal settings is silica (silicon dioxide, or SiO2), usually in the form of quartz. Calcium carbonate is the second most common type of sand, for example, aragonite, which has mostly been created, over the past 500million years, by various forms of life, like coral and shellfish. For example, it is the primary form of sand apparent in areas where reefs have dominated the ecosystem for millions of years like the Caribbean. Somewhat more rarely, sand may be composed of calciu ...
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Silt
Silt is granular material of a size between sand and clay and composed mostly of broken grains of quartz. Silt may occur as a soil (often mixed with sand or clay) or as sediment mixed in suspension with water. Silt usually has a floury feel when dry, and lacks plasticity when wet. Silt also can be felt by the tongue as granular when placed on the front teeth (even when mixed with clay particles). Silt is a common material, making up 45% of average modern mud. It is found in many river deltas and as wind-deposited accumulations, particularly in central Asia, north China, and North America. It is produced in both very hot climates (through such processes as collisions of quartz grains in dust storms) and very cold climates (through such processes as glacial grinding of quartz grains.) Loess is soil rich in silt which makes up some of the most fertile agricultural land on Earth. However, silt is very vulnerable to erosion, and it has poor mechanical properties, making construction ...
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Drilling Fluids
In geotechnical engineering, drilling fluid, also called drilling mud, is used to aid the drilling of boreholes into the earth. Often used while drilling oil and natural gas wells and on exploration drilling rigs, drilling fluids are also used for much simpler boreholes, such as water wells. One of the functions of drilling mud is to carry cuttings out of the hole. The three main categories of drilling fluids are: water-based muds (WBs), which can be dispersed and non-dispersed; non-aqueous muds, usually called oil-based muds (OBs); and gaseous drilling fluid, in which a wide range of gases can be used. Along with their formatives, these are used along with appropriate polymer and clay additives for drilling various oil and gas formations. The main functions of drilling fluids include providing hydrostatic pressure to prevent formation fluids from entering into the well bore, keeping the drill bit cool and clean during drilling, carrying out drill cuttings, and suspending t ...
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Drilling Rig (petroleum)
This article lists the main components of a petroleum onshore drilling rig. Offshore drilling rigs have similar elements, but are configured with a number of different drilling systems to suit drilling in the marine environment. The equipment associated with a rig is to some extent dependent on the type of rig but typically includes at least some of the items listed below. {{clear List of items #Mud tank #Shale shakers # Suction line (mud pump) #Mud pump #Motor or power source #hose #Drawworks # Standpipe #Kelly hose # Goose-neck # Traveling block # Drill line #Crown block #Derrick # Racking Board (Sometimes referred to as the Monkey Board) #Stand (of drill pipe) # Setback (floor) #Swivel (On newer rigs this may be replaced by a top drive) #Kelly drive #Rotary table #Drill floor #Bell nipple #Blowout preventer (BOP) Annular type #Blowout preventer (BOP) Pipe ram & blind ram #Drill string #Drill bit #Casing head or Wellhead #Flow line Explanation *Bell nipple (#22) is a sectio ...
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Shale Shaker
Shale shakers are components of drilling equipment used in many industries, such as coal cleaning, mining, oil and gas drilling.They are the first phase of a solids control system on a drilling rig, and are used to remove large solids ( cuttings) from the drilling fluid ("mud"). Drilling fluids are integral to the drilling process and, among other functions, serve to lubricate and cool the drill bit as well as convey the drilled cuttings away from the bore hole. These fluids are a mixture of various chemicals in a water or oil based solution and can be very expensive to make. For both environmental reasons and to reduce the cost of drilling operations, drilling fluid losses are minimized by stripping them away from the drilled cuttings before the cuttings are disposed of. This is done using a multitude of specialized machines and tanks. Shale shakers are the primary solids separation tool on a rig. After returning to the surface of the well the used drilling fluid flows directl ...
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Degasser
A degasser is a device used in the upstream oil industry to remove dissolved and entrained gases from a liquid. In drilling it is used to remove gasses from drilling fluid which could otherwise form bubbles. In a produced water treatment plant it is part of the process to clean produced water prior to disposal. Degasser For a small amount of entrained gas in a drilling fluid, the degasser can play a major role of removing small bubbles that a liquid film has enveloped and entrapped. In order for it to be released and break out the air and gas such as methane, H2S and CO2 from the mud to the surface, the drilling fluid must pass through a degassing technique, and it can be accomplished by the equipment called a degasser, which is also a major part of mud systems. Another function of a degasser in the oil industry is to remove dissolved gases from a produced water stream as part of the water clean up process prior to its disposal. Types of Degasser Vacuum Tank Degasser Vacuum Type ...
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Centrifugal Pump
Centrifugal pumps are used to transport fluids by the conversion of rotational kinetic energy to the hydrodynamic energy of the fluid flow. The rotational energy typically comes from an engine or electric motor. They are a sub-class of dynamic axisymmetric work-absorbing turbomachinery. The fluid enters the pump impeller along or near to the rotating axis and is accelerated by the impeller, flowing radially outward into a diffuser or volute chamber (casing), from which it exits. Common uses include water, sewage, agriculture, petroleum, and petrochemical pumping. Centrifugal pumps are often chosen for their high flow rate capabilities, abrasive solution compatibility, mixing potential, as well as their relatively simple engineering. A centrifugal fan is commonly used to implement an air handling unit or vacuum cleaner. The reverse function of the centrifugal pump is a water turbine converting potential energy of water pressure into mechanical rotational energy. His ...
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Solids Control
Solids control is a process used in drilling rigs which use drilling fluid. It involves separating the "cuttings" (drilled material) from the fluid, allowing it to be recirculated or discharged to the environment. Background Drilling rigs are drilling systems for creating boreholes in the ground. They use drilling fluid (also known as drilling mud) as lubricant and coolant for the drill bit and to clear the cuttings out of the hole. The drilling fluid needs to have the cuttings removed before being recirculated or discharged, which is achieved by the solids control system attached to the rig. Operation Solids control systems consist of several stages of treatment, removing progressively finer particles from the drilling fluid. Screen separation The principle of screen separation is to pass the drilling fluid over the screens with different size holes, allowing fluid and small particles to pass through while separating larger particles. It is used to filter large solids out of th ...
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Centrifuge
A centrifuge is a device that uses centrifugal force to separate various components of a fluid. This is achieved by spinning the fluid at high speed within a container, thereby separating fluids of different densities (e.g. cream from milk) or liquids from solids. It works by causing denser substances and particles to move outward in the radial direction. At the same time, objects that are less dense are displaced and moved to the centre. In a laboratory centrifuge that uses sample tubes, the radial acceleration causes denser particles to settle to the bottom of the tube, while low-density substances rise to the top. A centrifuge can be a very effective filter that separates contaminants from the main body of fluid. Industrial scale centrifuges are commonly used in manufacturing and waste processing to sediment suspended solids, or to separate immiscible liquids. An example is the cream separator found in dairies. Very high speed centrifuges and ultracentrifuges able to provi ...
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Mud Cleaner
A mud cleaner is a combination of desanders and/or wiktionary:desilter, desilters to remove drilled solids from mud. History Although US Patent No.3,766,997 covering Mud Cleaner was issued on October 23, 1973 granted to J.K. Heilhecker and L.H. Robinson and assigned to Exxon Production Research Company, it was found invalid and efforts for re-issue was unsuccessful because of the existence of prior art filed at the UK Intellectual Property Office, British Patent Office by a German Inventor in the late 1800s. Nowadays, mud cleaner used in oilfield means the equipment processing Drilling fluid, drilling mud. It is combined with desander cone and desilter cone as well as bottom shaker. It is called 2nd and 3rd phase solids control equipment. Description A mud cleaner is a combination of desanders and/or desilters mounted over a shaker with a fine mesh screen. A mud is fed to the inlet of the hydrocyclone (desander and/or desilter) to separate particles and the underflow passes ...
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