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Copper-clad Aluminium Wire
Copper-clad aluminium wire (CCAW or CCA) is a dual metal electrical conductor composed of an inner aluminium core and outer copper cladding. Uses The primary applications of this conductor revolve around weight reduction requirements. These applications include high-quality coils, such as the voice coils in headphones or portable loudspeakers; high frequency coaxial applications, such as RF antennas and cable television distribution cables; and power cables. CCA was also used in electrical wiring for buildings. The copper/aluminium construction was adopted to avoid some of the problems with aluminium wire, yet retain most of the cost advantage. CCA is also seen in counterfeit unshielded twisted pair networking cables. These cables are often less expensive than their full-copper counterparts, but the official specifications such as Category 6 cable require conductors to be pure copper. This has exposed the manufacturers or installers of cable with fake certification to legal ...
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Category 6 Cable
Category 6 cable (Cat 6) is a standardized twisted pair cable for Ethernet and other network physical layers that is backward compatible with the Category 5/5e and Category 3 cable standards. Cat 6 must meet more stringent specifications for crosstalk and system noise than Cat 5 and Cat 5e. The cable standard specifies performance of up to 250 MHz, compared to 100 MHz for Cat 5 and Cat 5e. Whereas Category 6 cable has a reduced maximum length of when used for 10GBASE-T, Category 6A cable is characterized to 500 MHz and has improved alien crosstalk characteristics, allowing 10GBASE-T to be run for the same maximum distance as previous Ethernet variants. History Cat 6, an unshielded twisted-pair (UTP) design, emerged as an advancement of the UTP Cat 5e, and was formalised in 2001. The design of Cat 6 required more stringent precision in manufacturing, and this enabled reduced noise and crosstal ...
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Power Cables
A power cable is an electrical cable, an assembly of one or more electrical conductors, usually held together with an overall sheath. The assembly is used for transmission of electrical power. Power cables may be installed as permanent wiring within buildings, buried in the ground, run overhead, or exposed. Power cables that are bundled inside thermoplastic sheathing and that are intended to be run inside a building are known as NM-B (nonmetallic sheathed building cable). Flexible power cables are used for portable devices, mobile tools, and machinery. History The first power distribution system developed by Thomas Edison in 1882 in New York City used copper rods, wrapped in jute and placed in rigid pipes filled with a bituminous compound. Although vulcanized rubber had been patented by Charles Goodyear in 1844, it was not applied to cable insulation until the 1880s, when it was used for lighting circuits. Rubber-insulated cable was used for 11,000-volt circuits in 1897 install ...
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Electrical Wiring
Electrical wiring is an electrical installation of cabling and associated devices such as switches, distribution boards, sockets, and light fittings in a structure. Wiring is subject to safety standards for design and installation. Allowable wire and electrical cable, cable types and sizes are specified according to the circuit operating voltage and electric current capability, with further restrictions on the environmental conditions, such as ambient temperature range, moisture levels, and exposure to sunlight and chemicals. Associated circuit protection, control, and distribution devices within a building's wiring system are subject to voltage, current, and functional specifications. Wiring safety codes vary by locality, country, or region. The International Electrotechnical Commission (IEC) is attempting to harmonise wiring standards among member countries, but significant variations in design and installation requirements still exist. Wiring codes of practice and regulat ...
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Copper Conductor
Copper has been used in electrical wiring since the invention of the electromagnet and the telegraph in the 1820s. The invention of the telephone in 1876 created further demand for copper wire as an electrical conductor. Copper is the electrical conductor in many categories of electrical wiring.Pops, Horace, 2008, Processing of wire from antiquity to the future, Wire Journal International, June, pp 58-66 Copper wire is used in power generation, power transmission, power distribution, telecommunications, electronics circuitry, and countless types of electrical equipment. Copper and its alloys are also used to make electrical contacts. Electrical wiring in buildings is the most important market for the copper industry. Roughly half of all copper mined is used to manufacture electrical wire and cable conductors. Properties of copper Electrical conductivity Electrical conductivity is a measure of how well a material transports an electric charge. This is an essential property i ...
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High Frequency
High frequency (HF) is the ITU designation for the range of radio frequency electromagnetic waves (radio waves) between 3 and 30 megahertz (MHz). It is also known as the decameter band or decameter wave as its wavelengths range from one to ten decameters (ten to one hundred meters). Frequencies immediately below HF are denoted medium frequency (MF), while the next band of higher frequencies is known as the very high frequency (VHF) band. The HF band is a major part of the shortwave band of frequencies, so communication at these frequencies is often called shortwave radio. Because radio waves in this band can be reflected back to Earth by the ionosphere layer in the atmosphere – a method known as "skip" or " skywave" propagation – these frequencies are suitable for long-distance communication across intercontinental distances and for mountainous terrains which prevent line-of-sight communications. The band is used by international shortwave broadcasting stations ...
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Coaxial Cable
Coaxial cable, or coax (pronounced ) is a type of electrical cable consisting of an inner conductor surrounded by a concentric conducting shield, with the two separated by a dielectric ( insulating material); many coaxial cables also have a protective outer sheath or jacket. The term ''coaxial'' refers to the inner conductor and the outer shield sharing a geometric axis. Coaxial cable is a type of transmission line, used to carry high-frequency electrical signals with low losses. It is used in such applications as telephone trunk lines, broadband internet networking cables, high-speed computer data busses, cable television signals, and connecting radio transmitters and receivers to their antennas. It differs from other shielded cables because the dimensions of the cable and connectors are controlled to give a precise, constant conductor spacing, which is needed for it to function efficiently as a transmission line. Coaxial cable was used in the first (1858) and followin ...
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Copper-clad Steel
Copper-clad steel (CCS), also known as copper-covered steel or the trademarked name Copperweld is a bi-metallic product, mainly used in the wire industry that combines the high mechanical resistance of steel with the conductivity and corrosion resistance of copper. It is mainly used for grounding purposes, line tracing to locate underground utilities, drop wire of telephone cables, and inner conductor of coaxial cables, including thin hookup cables like RG-174 and CATV cable. It is also used in some antennas for RF conducting wires. History The first recorded attempt to make copper clad steel wire took place in the early 1860s.''Copper Clad Handbook'', issued by the Duplex Metals Co., Chester, Pennsylvania, at the turn of the 20th century Although for over 100 years people had been suggesting various ways of uniting copper and steel, it was not until the period mentioned that Farmer and Milliken tried wrapping a strip of copper about a steel wire. American engineers i ...
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Radio Frequency
Radio frequency (RF) is the oscillation rate of an alternating electric current or voltage or of a magnetic, electric or electromagnetic field or mechanical system in the frequency range from around to around . This is roughly between the upper limit of audio frequencies and the lower limit of infrared frequencies; these are the frequencies at which energy from an oscillating current can radiate off a conductor into space as radio waves. Different sources specify different upper and lower bounds for the frequency range. Electric current Electric currents that oscillate at radio frequencies (RF currents) have special properties not shared by direct current or lower audio frequency alternating current, such as the 50 or 60 Hz current used in electrical power distribution. * Energy from RF currents in conductors can radiate into space as electromagnetic waves ( radio waves). This is the basis of radio technology. * RF current does not penetrate deeply into electrical c ...
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Electrical Resistance And Conductance
The electrical resistance of an object is a measure of its opposition to the flow of electric current. Its reciprocal quantity is , measuring the ease with which an electric current passes. Electrical resistance shares some conceptual parallels with mechanical friction. The SI unit of electrical resistance is the ohm (), while electrical conductance is measured in siemens (S) (formerly called the 'mho' and then represented by ). The resistance of an object depends in large part on the material it is made of. Objects made of electrical insulators like rubber tend to have very high resistance and low conductance, while objects made of electrical conductors like metals tend to have very low resistance and high conductance. This relationship is quantified by resistivity or conductivity. The nature of a material is not the only factor in resistance and conductance, however; it also depends on the size and shape of an object because these properties are extensive rather than inte ...
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Alternating Current
Alternating current (AC) is an electric current which periodically reverses direction and changes its magnitude continuously with time in contrast to direct current (DC) which flows only in one direction. Alternating current is the form in which electric power is delivered to businesses and residences, and it is the form of electrical energy that consumers typically use when they plug kitchen appliances, televisions, fans and electric lamps into a wall socket. A common source of DC power is a battery cell in a flashlight. The abbreviations ''AC'' and ''DC'' are often used to mean simply ''alternating'' and ''direct'', as when they modify ''current'' or ''voltage''. The usual waveform of alternating current in most electric power circuits is a sine wave, whose positive half-period corresponds with positive direction of the current and vice versa. In certain applications, like guitar amplifiers, different waveforms are used, such as triangular waves or square waves. Audio a ...
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Skin Effect
Skin effect is the tendency of an alternating electric current (AC) to become distributed within a conductor such that the current density is largest near the surface of the conductor and decreases exponentially with greater depths in the conductor. The electric current flows mainly at the "skin" of the conductor, between the outer surface and a level called the skin depth. Skin depth depends on the frequency of the alternating current; as frequency increases, current flow moves to the surface, resulting in less skin depth. Skin effect reduces the effective cross-section of the conductor and thus increases its effective resistance. Skin effect is caused by opposing eddy currents induced by the changing magnetic field resulting from the alternating current. At 60 Hz in copper, the skin depth is about 8.5 mm. At high frequencies the skin depth becomes much smaller. Increased AC resistance caused by the skin effect can be mitigated by using specially woven litz wire. Beca ...
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