Color Sorter
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Color Sorter
Colour sorters or color sorters (sometimes called optical sorters, digital sorters, or electronic colour sorters) are machines used on the production lines in bulk food processing and other industries. They separate items by their colours, detecting the colours of things that pass before them, and use mechanical or pneumatic ejection devices to divert items whose colours do not fall within the acceptable range or which are desired to form a separate group from the rest. Grain (agricultural products) industry Colour sorters are mostly used in sorting grain (agricultural products). The rice sorting industry is the first big market. The rice sorting technology is according to the color differences of rice (husked paddy) materials, using a high-resolution CCD optical sensor to separate stones, black rice, etc. It is the final step after polishing rice with a rice polisher. The second sorting market is in use for coarse cereals, such as wheat, corn, peanut, different kinds of beans, se ...
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Color Sorter
Colour sorters or color sorters (sometimes called optical sorters, digital sorters, or electronic colour sorters) are machines used on the production lines in bulk food processing and other industries. They separate items by their colours, detecting the colours of things that pass before them, and use mechanical or pneumatic ejection devices to divert items whose colours do not fall within the acceptable range or which are desired to form a separate group from the rest. Grain (agricultural products) industry Colour sorters are mostly used in sorting grain (agricultural products). The rice sorting industry is the first big market. The rice sorting technology is according to the color differences of rice (husked paddy) materials, using a high-resolution CCD optical sensor to separate stones, black rice, etc. It is the final step after polishing rice with a rice polisher. The second sorting market is in use for coarse cereals, such as wheat, corn, peanut, different kinds of beans, se ...
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Optical Sorting
Optical sorting (sometimes called digital sorting) is the automated process of sorting solid products using cameras and/or lasers. Depending on the types of sensors used and the software-driven intelligence of the image processing system, optical sorters can recognize objects' color, size, shape, structural properties and chemical composition. The sorter compares objects to user-defined accept/reject criteria to identify and remove defective products and foreign material (FM) from the production line, or to separate product of different grades or types of materials. Optical sorting achieves non-destructive, 100 percent inspection in-line at full production volumes. Optical sorters are in widespread use in the food industry worldwide, with the highest adoption in processing harvested foods such as potatoes, fruits, vegetables and nuts where it achieves non-destructive, 100 percent inspection in-line at full production volumes. The technology is also used in pharmaceutical manufactu ...
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Rice Polisher
A rice polisher is a machine for buffing (or "polishing") kernels of rice to change their appearance, taste, and texture or for transforming brown rice into white rice. Rice polishers are used after the rice has gone through the whitening process. They are abrasive machines that use talc or some other very fine dust to buff the outer surface of rice kernels. In Japanese farming communities, there is often a shared rice polishing machine. The first fully automated rice polishing machine is believed to have been patented by the English engineer and inventor Sampson Moore in 1861. In the 20th century, kitchen appliances for consumers were created that allowed individual cooks to polish rice in their homes. Components The polisher contains cones covered with leather strips and perforated screens. The leather strips on the cones rub the grain of rice over the screen repeatedly. The remaining particles on the rice are removed during this process, giving the grain of rice a shinier appe ...
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Ergot
Ergot ( ) or ergot fungi refers to a group of fungi of the genus ''Claviceps''. The most prominent member of this group is ''Claviceps purpurea'' ("rye ergot fungus"). This fungus grows on rye and related plants, and produces alkaloids that can cause ergotism in humans and other mammals who consume grains contaminated with its fruiting structure (called ''ergot sclerotium''). ''Claviceps'' includes about 50 known species, mostly in the tropical regions. Economically significant species include ''C. purpurea'' (parasitic on grasses and cereals), ''C. fusiformis'' (on pearl millet, buffel grass), ''C. paspali'' (on dallis grass), ''C. africana'' (on sorghum), and ''C. lutea'' (on paspalum). ''C. purpurea'' most commonly affects outcrossing species such as rye (its most common host), as well as triticale, wheat, and barley. It affects oats only rarely. ''C. purpurea'' has at least three races or varieties, which differ in their host specificity: *G1 — land grasses of open ...
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Ripening
Ripening is a process in fruits that causes them to become more palatable. In general, fruit becomes sweeter, less green, and softer as it ripens. Even though the acidity of fruit increases as it ripens, the higher acidity level does not make the fruit seem tarter. This effect is attributed to the Brix-Acid Ratio. Climacteric fruits ripen after harvesting and so some fruits for market are picked green (e.g. bananas and tomatoes). Underripe fruits are also fibrous, not as juicy, and have tougher outer flesh than ripe fruits (see Mouth feel). Eating unripe fruit can lead to stomachache or stomach cramps, and ripeness affects the palatability of fruit. Science 1 Methylcyclopropene is used as a synthetic 127x127px, leftDeveloping fruits produce compounds like alkaloids and tannins. These compounds are antifeedants, meaning that they discourage animals who would eat them while they are still ripening. This mechanism is used to make sure that fruit isn't eaten before the seeds ...
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Dehulling
Husk (or hull) in botany is the outer shell or coating of a seed. In the United States, the term husk often refers to the leafy outer covering of an ear of maize (corn) as it grows on the plant. Literally, a husk or hull includes the protective outer covering of a seed, fruit, or vegetable. It can also refer to the exuvia of insects or other small animals left behind after moulting. In cooking, hull can also refer to other waste parts of fruits and vegetables, notably the cap or sepal of a strawberry. The husk of a legume and some similar fruits is called a pod. Husking and dehulling Husking of corn is the process of removing its outer layers, leaving only the cob or seed rack of the corn. Dehulling is the process of removing the hulls (or chaff) from beans and other seeds. This is sometimes done using a machine known as a huller. To prepare the seeds to have oils extracted from them, they are cleaned to remove any foreign objects. Next, the seeds have their hulls, o ...
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X-ray Fluorescence
X-ray fluorescence (XRF) is the emission of characteristic "secondary" (or fluorescent) X-rays from a material that has been excited by being bombarded with high-energy X-rays or gamma rays. The phenomenon is widely used for elemental analysis and analytical chemistry, chemical analysis, particularly in the investigation of metals, glass, ceramics and building materials, and for research in geochemistry, forensic science, archaeology and art objects such as paintings. Underlying physics When materials are exposed to short-wavelength X-rays or to gamma rays, ionization of their component atoms may take place. Ionization consists of the ejection of one or more electrons from the atom, and may occur if the atom is exposed to radiation with an energy greater than its ionization energy. X-rays and gamma rays can be energetic enough to expel tightly held electrons from the inner atomic orbital, orbitals of the atom. The removal of an electron in this way makes the electronic structu ...
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Sensor-based Sorting
Sensor-based sorting, is an umbrella term for all applications in which particles are detected using a sensor technique and rejected by an amplified Mechanical system, mechanical, Hydraulics, hydraulic or Pneumatics, pneumatic process. The technique is generally applied in mining, recycling and food processing and used in the particle size range between . Since sensor-based sorting is a single particle separation technology, the throughput is proportional to the average particle size and weight fed onto the machine. Functional principle of sensor-based sorting The main subprocesses of sensor-based sorting are material conditioning, material presentation, detection, data processing and separation. * Material conditioning includes all operations which prepare the Particle, particles for being detected by the sensor. All optical sensors need clean material to be able to detect optical characteristics. Conditioning includes screening and cleaning of the feed material. * The aim ...
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