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Cold Pad Batch
Cold pad batch (CPB) is a method of dyeing textiles, typically cellulosic fibers such as cotton, in which the textile is impregnated with dye in a cold state, rather than being heated. High dye fixation and no thermal energy are the advantages of the Cold Pad Batch (CPB) process. CPB-dyed fabrics are less expensive, have a softer hand feel, and have a cleaner surface than exhaust dyed materials. The process may take up to 12 hours in the batching process, depending on the depth of the shade. The disadvantage is that batching is a time-consuming and lengthy process. The process was developed in 1960. During the dyeing process, the dye must become close and even with the material in order to produce a uniform color that is fast to moisture, heat, and light. Reactive dyes are currently the most common type of dye for cotton dyeing. Due to their superior fastness properties and simple application, reactive dyes are favored for cotton. The CPB technique uses less water and energy. T ...
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Dyeing
Dyeing is the application of dyes or pigments on textile materials such as fibers, yarns, and fabrics with the goal of achieving color with desired color fastness. Dyeing is normally done in a special solution containing dyes and particular chemical material. Dye molecules are fixed to the fiber by absorption, diffusion, or bonding with temperature and time being key controlling factors. The bond between dye molecule and fiber may be strong or weak, depending on the dye used. Dyeing and printing are different applications; in printing, color is applied to a localized area with desired patterns. In dyeing, it is applied to the entire textile. The primary source of dye, historically, has been nature, with the dyes being extracted from animals or plants. Since the mid-19th century, however, humans have produced artificial dyes to achieve a broader range of colors and to render the dyes more stable to washing and general use. Different classes of dyes are used for different types ...
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Chemical Reaction
A chemical reaction is a process that leads to the IUPAC nomenclature for organic transformations, chemical transformation of one set of chemical substances to another. Classically, chemical reactions encompass changes that only involve the positions of electrons in the forming and breaking of chemical bonds between atoms, with no change to the Atomic nucleus, nuclei (no change to the elements present), and can often be described by a chemical equation. Nuclear chemistry is a sub-discipline of chemistry that involves the chemical reactions of unstable and radioactive Chemical element, elements where both electronic and nuclear changes can occur. The substance (or substances) initially involved in a chemical reaction are called reagent, reactants or reagents. Chemical reactions are usually characterized by a chemical change, and they yield one or more Product (chemistry), products, which usually have properties different from the reactants. Reactions often consist of a sequence o ...
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Mangle (machine)
A mangle or wringer is a mechanical laundry aid consisting of two rollers in a sturdy frame, connected by cogs and (in its home version) powered by a hand crank or by electricity. While the appliance was originally used to wring water from wet laundry, today mangles are used to press or flatten sheets, tablecloths, kitchen towels, or clothing and other laundry. History Clothes press The ''Oxford English Dictionary'' dates the first use of the word in English from 1598, quoting John Florio who, in his 1598 dictionary, ''A World of Words'', described "a kind of press to press buckram, fustian, or dyed linen cloth, to make it have a luster or gloss". The word comes from the Dutch ''mangel'', from ''mangelen'' "to mangle", which in turn derives from the medieval Latin ''mango'' or ''manga'' which ultimately comes from the Greek ''manganon'', meaning "axis" or "engine". Some northern European countries used a table version for centuries, the device consisting of the rolling pin, ...
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Winch Dyeing Machine
A Winch machine or winch dyeing machine is a type of dyeing machine suitable for piece dyeing. A winch is a simple machine. It is equipped with a winch to guide the fabric from the vat. It has a straight front and a curved back. Long lengths are pulled over the winch and sewn together to form an endless rope. The winch dyeing machine allows fabric ropes pulled from the front and dropping back into the dye liquor. The winch or beck dyeing machine is one of the oldest forms. Principle and parameters Winch machine is a high liquor dyeing machine operating at 1:20 (MLR) and a maximum temperature of 98 degrees Celsius. In a winch dyeing, the fabric remains in movement while the dye liquor stays stationary similar to a jigger but with lesser stress on the materials. Hence, suitable for delicate textures and fabric types such as knitted fabrics. Chemicals and dyes dosed in the front portion that travels and get mixed in the entire vat. According to the size of the machine many number ...
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Environmental Protection Act 1990
The Environmental Protection Act 1990 ( initialism: EPA) is an Act of the Parliament of the United Kingdom that defines, within England and Wales and Scotland, the fundamental structure and authority for waste management and control of emissions into the environment. Overview Part 1: establishes a general regime by which the Secretary of State, the Secretary of State for Environment, Food and Rural Affairs, can prescribe any process or substance and set limits on it respective of its emissions into the environment. Authorisation and enforcement was originally in the hands of HM Inspectorate of Pollution and local authorities but in 1996 became the responsibility of the Environment Agency (EA) and Scottish Environment Protection Agency (SEPA). Operation of a prescribed process is prohibited without approval and there are criminal sanctions against offenders. Part 2: sets out a regime for regulation, regulating and licensing the acceptable disposal of controlled waste on la ...
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Best Available Technology
The best available technology or best available techniques (BAT) is the technology approved by legislators or regulators for meeting output standards for a particular process, such as pollution abatement. Similar terms are ''best practicable means'' or ''best practicable environmental option''. BAT is a moving target on practices, since developing societal values and advancing techniques may change what is currently regarded as "reasonably achievable", "best practicable" and "best available". A literal understanding will connect it with a "spare no expense" doctrine which prescribes the acquisition of the best state of the art technology available, without regard for traditional cost-benefit analysis. In practical use, the cost aspect is also taken into account. See also discussions on the topic of the precautionary principle which, along with considerations of ''best available technologies'' and ''cost-benefit analyses'', is also involved in discussions leading to formulation of ...
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Salt
Salt is a mineral composed primarily of sodium chloride (NaCl), a chemical compound belonging to the larger class of salts; salt in the form of a natural crystalline mineral is known as rock salt or halite. Salt is present in vast quantities in seawater. The open ocean has about of solids per liter of sea water, a salinity of 3.5%. Salt is essential for life in general, and saltiness is one of the basic human tastes. Salt is one of the oldest and most ubiquitous food seasonings, and is known to uniformly improve the taste perception of food, including otherwise unpalatable food. Salting, brining, and pickling are also ancient and important methods of food preservation. Some of the earliest evidence of salt processing dates to around 6,000 BC, when people living in the area of present-day Romania boiled spring water to extract salts; a salt-works in China dates to approximately the same period. Salt was also prized by the ancient Hebrews, Greeks, Romans, Byzantines, ...
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Alkali
In chemistry, an alkali (; from ar, القلوي, al-qaly, lit=ashes of the saltwort) is a basic, ionic salt of an alkali metal or an alkaline earth metal. An alkali can also be defined as a base that dissolves in water. A solution of a soluble base has a pH greater than 7.0. The adjective alkaline, and less often, alkalescent, is commonly used in English as a synonym for basic, especially for bases soluble in water. This broad use of the term is likely to have come about because alkalis were the first bases known to obey the Arrhenius definition of a base, and they are still among the most common bases. Etymology The word "alkali" is derived from Arabic ''al qalīy'' (or ''alkali''), meaning ''the calcined ashes'' (see calcination), referring to the original source of alkaline substances. A water-extract of burned plant ashes, called potash and composed mostly of potassium carbonate, was mildly basic. After heating this substance with calcium hydroxide (''slaked lime ...
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Liquor
Liquor (or a spirit) is an alcoholic drink produced by distillation of grains, fruits, vegetables, or sugar, that have already gone through alcoholic fermentation. Other terms for liquor include: spirit drink, distilled beverage or hard liquor. The distillation process concentrates the liquid to increase its alcohol by volume. As liquors contain significantly more alcohol (ethanol) than other alcoholic drinks, they are considered 'harder'; in North America, the term ''hard liquor'' is sometimes used to distinguish distilled alcoholic drinks from non-distilled ones, whereas the term ''spirits'' is more common in the UK. Some examples of liquors include vodka, rum, gin, and tequila. Liquors are often aged in barrels, such as for the production of brandy and whiskey, or are infused with flavorings to form a flavored liquor such as absinthe. While the word ''liquor'' ordinarily refers to distilled alcoholic spirits rather than beverages produced by fermentation alone, i ...
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Greige Goods
Greige goods (Gray goods, Grey goods, Corah or ) are loom state woven fabrics, or unprocessed knitted fabrics. Greige goods undergo many subsequent processes, for instance, dyeing, printing, and finishing, prior to further converting to finished goods such as clothing, or other textile products."Grey fabrics" is another term to refer to unfinished woven or knitted fabrics. "Corah silk" was a type of light silk from India in the 19th century. It was a pale straw-colored material made from unbleached (raw) silk. Characteristics Greige goods do not mean their color but their unprocessed form; they are sometimes called grey. Greige goods are unfinished fabrics that come out directly from a loom or a knitting machine. Woven materials are also called ''loom state fabrics''. Greige materials are scoured (to clean) and sometimes bleached (to remove natural color) before dyeing and printing. Greige goods contain many types of impurities. Impurities Foreign matter in addition to ...
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Hydroxy Group
In chemistry, a hydroxy or hydroxyl group is a functional group with the chemical formula and composed of one oxygen atom covalently bonded to one hydrogen atom. In organic chemistry, alcohols and carboxylic acids contain one or more hydroxy groups. Both the negatively charged anion , called hydroxide, and the neutral radical , known as the hydroxyl radical, consist of an unbonded hydroxy group. According to IUPAC definitions, the term ''hydroxyl'' refers to the hydroxyl radical () only, while the functional group is called a ''hydroxy group''. Properties Water, alcohols, carboxylic acids, and many other hydroxy-containing compounds can be readily deprotonated due to a large difference between the electronegativity of oxygen (3.5) and that of hydrogen (2.1). Hydroxy-containing compounds engage in intermolecular hydrogen bonding increasing the electrostatic attraction between molecules and thus to higher boiling and melting points than found for compounds that lack this ...
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Textile
Textile is an umbrella term that includes various fiber-based materials, including fibers, yarns, filaments, threads, different fabric types, etc. At first, the word "textiles" only referred to woven fabrics. However, weaving is not the only manufacturing method, and many other methods were later developed to form textile structures based on their intended use. Knitting and non-woven are other popular types of fabric manufacturing. In the contemporary world, textiles satisfy the material needs for versatile applications, from simple daily clothing to bulletproof jackets, spacesuits, and doctor's gowns. Textiles are divided into two groups: Domestic purposes onsumer textilesand technical textiles. In consumer textiles, aesthetics and comfort are the most important factors, but in technical textiles, functional properties are the priority. Geotextiles, industrial textiles, medical textiles, and many other areas are examples of technical textiles, whereas clothing and ...
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