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Body Solder
Body solder is a type of solder used to smooth the surface of automobile bodies before painting. It has been largely supplanted by polyester body fillers, such as Bondo, and others, but many purists and auto customizers continue to use body solder, asserting that it bonds better to sheet metal, feels better, wears better, resists higher temperatures, and can be powder coated or otherwise chemically plated. Details Body solder is available in both leaded and lead-free formulas from most suppliers of auto customization parts and tools. Leaded body solders usually are an alloy of lead and 2 to 10% tin. Body solder is melted with a blowtorch and flowed onto a car, and then shaped with a solid wood (often oak An oak is a tree or shrub in the genus ''Quercus'' (; Latin "oak tree") of the beech family, Fagaceae. There are approximately 500 extant species of oaks. The common name "oak" also appears in the names of species in related genera, notably ''L ...) paddle or spatula. It is ...
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Solder
Solder (; NA: ) is a fusible metal alloy used to create a permanent bond between metal workpieces. Solder is melted in order to wet the parts of the joint, where it adheres to and connects the pieces after cooling. Metals or alloys suitable for use as solder should have a lower melting point than the pieces to be joined. The solder should also be resistant to oxidative and corrosive effects that would degrade the joint over time. Solder used in making electrical connections also needs to have favorable electrical characteristics. Soft solder typically has a melting point range of , and is commonly used in electronics, plumbing, and sheet metal work. Alloys that melt between are the most commonly used. Soldering performed using alloys with a melting point above is called "hard soldering", "silver soldering", or brazing. In specific proportions, some alloys are eutectic — that is, the alloy's melting point is the lowest possible for a mixture of those components, and co ...
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Automobile Body
This is a list of auto parts, mostly for vehicles using internal combustion engines which are manufactured components of automobiles: Car body and main parts Body components, including trim Doors Windows Low voltage/auxiliary electrical system and electronics Audio/video devices Cameras Low voltage electrical supply system Gauges and meters Ignition system Lighting and signaling system Sensors peed of meter sensor* ABS Sensor * BRAKE SENSOR Starting system Electrical switches Wiring harnesses Miscellaneous Interior Floor components and parts *Carpet and rubber and other floor material * Center console (front and rear) Other components *Trap (secret compartment) *Roll cage or Exo cage *Dash Panels Car seat *Arm Rest *Bench seat *Bucket seat * Children and baby car seat *Fastener *Headrest *Seat belt * Seat bracket * Seat cover * Seat track * Other seat components *Back seat *Front seat Power-train and cha ...
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Bondo (putty)
Bondo is a polyester putty product originally marketed as an automotive body filler. Nowadays the brand name is used by 3M for a line of American-made products for automotive, marine and household repairs. The term Bondo is trademarked by 3M, but is commonly used to refer to Generic trademark, any brand of automotive repair putty due to its popularity. It is also used by Sculpture, sculptors. History Before the 1950s, body solder was often used to repair large imperfections prior to painting in both new cars and vehicle repair shops. Solder repairs were conducted using a flame and wooden paddles covered in tallow or motor oil, which prevented the half-molten lead from sticking. After World War II, automotive panels became thinner and larger, with a greater susceptibility to warping, making hot solder unsuitable. The earliest 'plastic solder' can be traced to around 1940, a Do it yourself, do-it-yourself solution to panel beating. This gave the consumer the ability to attempt re ...
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Car Tuning
Car tuning is the modification of a car to optimise it for a different set of performance requirements from those it was originally designed to meet. Most commonly this is higher engine performance and dynamic handling characteristics but cars may also be altered to provide better fuel economy, or smoother response. The goal when tuning is the improvement of a vehicle's overall performance in response to the user's needs. Often, tuning is done at the expense of emissions performance, component reliability and occupant comfort. As a culture has grown around modified cars the term tuning has grown to encompass the cosmetic and stylistic changes owners make to personalize their vehicles. These changes can range from functional modifications designed to improve the performance or functionality of the car, to visual modifications which alter the aesthetics of the car and, in the case of certain mods, sometimes be detrimental to the performance or functionality of the car. Origin S ...
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Lead
Lead is a chemical element with the symbol Pb (from the Latin ) and atomic number 82. It is a heavy metal that is denser than most common materials. Lead is soft and malleable, and also has a relatively low melting point. When freshly cut, lead is a shiny gray with a hint of blue. It tarnishes to a dull gray color when exposed to air. Lead has the highest atomic number of any stable element and three of its isotopes are endpoints of major nuclear decay chains of heavier elements. Lead is toxic, even in small amounts, especially to children. Lead is a relatively unreactive post-transition metal. Its weak metallic character is illustrated by its amphoteric nature; lead and lead oxides react with acids and bases, and it tends to form covalent bonds. Compounds of lead are usually found in the +2 oxidation state rather than the +4 state common with lighter members of the carbon group. Exceptions are mostly limited to organolead compounds. Like the lighter members of the ...
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Lead-free
The Restriction of Hazardous Substances Directive 2002/95/EC (RoHS 1), short for Directive on the restriction of the use of certain hazardous substances in electrical and electronic equipment, was adopted in February 2003 by the European Union. The initiative was to prevent an overabundance of chemicals in electronics. Thus, as a result electronics were restricted. The RoHS 1 directive took effect on 1 July 2006, and is required to be enforced and became a law in each member state. This directive restricts (with exceptions) the use of ten hazardous materials in the manufacture of various types of electronic and electrical equipment. In addition to the exceptions, there are exclusions for products such as solar panels. It is closely linked with the Waste Electrical and Electronic Equipment Directive (WEEE) 2002/96/EC (now superseded) which sets collection, recycling and recovery targets for electrical goods and is part of a legislative initiative to solve the problem of h ...
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Filing (metalworking)
Filing is a material removal process in manufacturing. Similar, depending on use, to both sawing and grinding in effect, it is functionally versatile, but used mostly for finishing operations, namely in deburring operations. Filing operations can be used on a wide range of materials as a finishing operation. Filing helps achieve workpiece function by removing some excess material and deburring the surface. Sandpaper may be used as a filing tool for other materials, such as wood. Band filing Band Filing takes place on a machine similar to a belt sander or band saw. Band files are sectioned similarly to a saw chain so that they can be made from stiff material, as they need to be to effectively remove material yet still work in a constant feed. A band filing operation can be used to remove small amounts of material with good accuracy. The cutting teeth of the file are arranged closely on the file and are used as part of a finishing process.. Reciprocating filing Reciprocating filing ta ...
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Sanding
upright=1.35, Sheets of sandpaper with different grit sizes (40 (coarse), 80, 150, 240, 600 (fine)). Sandpaper and glasspaper are names used for a type of coated abrasive that consists of sheets of paper or cloth with abrasive material glued to one face. There are many varieties of sandpaper, with variations in the paper or backing, the material used for the grit, grit size, and the bond. In the modern manufacture of these products, sand and glass have been replaced by other abrasives such as aluminium oxide or silicon carbide. It is common to use the name of the abrasive when describing the paper, e.g. "aluminium oxide paper", or "silicon carbide paper". Sandpaper is produced in a range of grit sizes and is used to remove material from surfaces, whether to make them smoother (for example, in painting and wood finishing), to remove a layer of material (such as old paint), or sometimes to make the surface rougher (for example, as a preparation for gluing). The grit size of sand ...
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Soldering
Soldering (; ) is a process in which two or more items are joined by melting and putting a filler metal (solder) into the joint, the filler metal having a lower melting point than the adjoining metal. Unlike welding, soldering does not involve melting the work pieces. In brazing, the work piece metal also does not melt, but the filler metal is one that melts at a higher temperature than in soldering. In the past, nearly all solders contained lead, but environmental and health concerns have increasingly dictated use of lead-free alloys for electronics and plumbing purposes. Origins There is evidence that soldering was employed as early as 5,000 years ago in Mesopotamia. Soldering and brazing are thought to have originated very early in the history of metal-working, probably before 4000 BC. Sumerian swords from were assembled using hard soldering. Soldering was historically used to make jewelry, cookware and cooking tools, assembling stained glass, as well as other uses. ...
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