Angle Plate
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Angle Plate
An angle plate is a work holding device used as a fixture in metalworking. Angle plates are used to hold workpieces square to the table during marking out operations. Adjustable angle plates are also available for workpieces that need to be inclined, usually towards a milling cutter. Angle plates are made from high quality material (generally spheroidal cast iron) that has been stabilized to prevent further movement or distortion. Slotted holes or "T" bolt slots are machined into the surfaces to enable the secure attachment or clamping of workpieces to the plate, and the plate to the worktable. See also * Lathe faceplate A lathe faceplate is a basic workholding accessory for a wood or metal turning lathe. It is a circular metal (usually cast iron) plate which fixes to the end of the lathe spindle. The workpiece is then clamped to the faceplate, typically using ... {{DEFAULTSORT:Angle Plate Machine tools Metalworking measuring instruments ...
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Fixture (tool)
A fixture is a work-holding or support device used in the manufacturing industry. Fixtures are used to securely locate (position in a specific location or orientation) and support the work, ensuring that all parts produced using the fixture will maintain conformity and interchangeability. Using a fixture improves the economy of production by allowing smooth operation and quick transition from part to part, reducing the requirement for skilled labor by simplifying how workpieces are mounted, and increasing conformity across a production run. A fixture differs from a jig in that when a fixture is used, the tool must move relative to the workpiece; a jig moves the piece while the tool remains stationary. Purpose A fixture's primary purpose is to create a secure mounting point for a workpiece, allowing for support during operation and increased accuracy, precision, reliability, and interchangeability in the finished parts. It also serves to reduce working time by allowing quick set-up ...
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Workpiece
A workpiece is a piece, often made of a single material, that is being processed into another desired shape (such as building blocks). The workpiece is usually a piece of relatively rigid material such as wood, metal, plastic, or stone. After a processing step, the workpiece may be moved on to further steps of processing. For example, a part can made out of bar stock and later become part of a semi-finished product. The workpiece is often attached to the tool being used via a jig or fixture, like for example to a milling machine via an angle plate, or to a lathe via a lathe faceplate. A vise is another example of a simple type of fixture used to fix workpieces. A workpiece may be subjected to various cutting operations, like truing, making fillets, chamfers, countersinking, counterboring, etc. It may also receive various surface treatments and finishes. The term "workpiece" has established itself within crafts and the manufacturing industry, and connects the work or treatm ...
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Perpendicular
In elementary geometry, two geometric objects are perpendicular if they intersect at a right angle (90 degrees or π/2 radians). The condition of perpendicularity may be represented graphically using the ''perpendicular symbol'', ⟂. It can be defined between two lines (or two line segments), between a line and a plane, and between two planes. Perpendicularity is one particular instance of the more general mathematical concept of '' orthogonality''; perpendicularity is the orthogonality of classical geometric objects. Thus, in advanced mathematics, the word "perpendicular" is sometimes used to describe much more complicated geometric orthogonality conditions, such as that between a surface and its '' normal vector''. Definitions A line is said to be perpendicular to another line if the two lines intersect at a right angle. Explicitly, a first line is perpendicular to a second line if (1) the two lines meet; and (2) at the point of intersection the straight angle on one side ...
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Marking Out
Marking out or layout means the process of transferring a design or pattern to a workpiece, as the first step in the manufacturing process. It is performed in many industries or hobbies although in the repetition industries the machine's initial setup is designed to remove the need to mark out every individual piece. Manufacturing Marking out consists of transferring the dimensions from the plan to the workpiece in preparation for the next step, machining or manufacture. Typical tools include: * Surface plate or ''marking out table'' — provides a true surface from which to work * Angle plates — assist in holding the workpiece perpendicular to the table * Scriber — is the equivalent of a pen or pencil. It literally scratches the metal surface leaving behind a fine, bright line * Height gauge or ''scribing block'' — allows lines to be scribed at a preset distance, from the tables surface * Surface gauge — an ungraduated comparison measuring tool that pe ...
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Milling Cutter
Milling cutters are cutting tools typically used in milling machines or machining centres to perform milling operations (and occasionally in other machine tools). They remove material by their movement within the machine (e.g., a ball nose mill) or directly from the cutter's shape (e.g., a form tool such as a hobbing cutter). Features of a milling cutter Milling cutters come in several shapes and many sizes. There is also a choice of coatings, as well as rake angle and number of cutting surfaces. * Shape: Several standard shapes of milling cutter are used in industry today, which are explained in more detail below. * Flutes / teeth: The flutes of the milling bit are the deep helical grooves running up the cutter, while the sharp blade along the edge of the flute is known as the tooth. The tooth cuts the material, and chips of this material are pulled up the flute by the rotation of the cutter. There is almost always one tooth per flute, but some cutters have two teeth per flu ...
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Cast Iron
Cast iron is a class of iron–carbon alloys with a carbon content more than 2%. Its usefulness derives from its relatively low melting temperature. The alloy constituents affect its color when fractured: white cast iron has carbide impurities which allow cracks to pass straight through, grey cast iron has graphite flakes which deflect a passing crack and initiate countless new cracks as the material breaks, and ductile cast iron has spherical graphite "nodules" which stop the crack from further progressing. Carbon (C), ranging from 1.8 to 4 wt%, and silicon (Si), 1–3 wt%, are the main alloying elements of cast iron. Iron alloys with lower carbon content are known as steel. Cast iron tends to be brittle, except for malleable cast irons. With its relatively low melting point, good fluidity, castability, excellent machinability, resistance to deformation and wear resistance, cast irons have become an engineering material with a wide range of applications and are ...
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Lathe Faceplate
A lathe faceplate is a basic workholding accessory for a wood or metal turning lathe. It is a circular metal (usually cast iron) plate which fixes to the end of the lathe spindle. The workpiece is then clamped to the faceplate, typically using t-slot nuts in slots in the faceplate, or less commonly threaded holes in the faceplate itself. The faceplate may be attached to the lathe in several ways: the two most common are a thread and a precision cone arrangement, and threaded studs and a circular recess fitting a flange on the end of the spindle. Increasingly common is the camlock arrangement, in which shaped studs and cams replace threaded studs for rapid exchanging of the faceplate with other accessories, such as three or four jaw chucks. The faceplate was the ancestor of lathe chucks, an arrangement of three or more adjustable 'dogs' bolted to the faceplate providing a primitive chuck arrangement. The smaller plate in the upper photo is specifically a 'dog face' with slots ...
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Machine Tools
A machine tool is a machine for handling or machining metal or other rigid materials, usually by cutting, boring, grinding, shearing, or other forms of deformations. Machine tools employ some sort of tool that does the cutting or shaping. All machine tools have some means of constraining the work piece and provide a guided movement of the parts of the machine. Thus, the relative movement between the workpiece and the cutting tool (which is called the toolpath) is controlled or constrained by the machine to at least some extent, rather than being entirely "offhand" or " freehand". It is a power-driven metal cutting machine which assists in managing the needed relative motion between cutting tool and the job that changes the size and shape of the job material. The precise definition of the term ''machine tool'' varies among users, as discussed below. While all machine tools are "machines that help people to make things", not all factory machines are machine tools. Today machine ...
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