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Anvils
An anvil is a metalworking tool consisting of a large block of metal (usually forged or cast steel), with a flattened top surface, upon which another object is struck (or "worked"). Anvils are as massive as practical, because the higher their inertia, the more efficiently they cause the energy of striking tools to be transferred to the work piece. In most cases the anvil is used as a forging tool. Before the advent of modern welding technology, it was the primary tool of metal workers. The great majority of modern anvils are made of cast steel that has been heat treated by either flame or electric induction. Inexpensive anvils have been made of cast iron and low quality steel, but are considered unsuitable for serious use as they deform and lack rebound when struck. Structure The primary work surface of the anvil is known as the face. It is generally made of hardened steel and should be flat and smooth with rounded edges for most work. Any marks on the face will be ...
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Hardy Hole
An anvil is a metalworking tool consisting of a large block of metal (usually forged or cast steel), with a flattened top surface, upon which another object is struck (or "worked"). Anvils are as massive as practical, because the higher their inertia, the more efficiently they cause the energy of striking tools to be transferred to the work piece. In most cases the anvil is used as a forging tool. Before the advent of modern welding technology, it was the primary tool of metal workers. The great majority of modern anvils are made of cast steel that has been heat treated by either flame or electric induction. Inexpensive anvils have been made of cast iron and low quality steel, but are considered unsuitable for serious use as they deform and lack rebound when struck. Structure The primary work surface of the anvil is known as the face. It is generally made of hardened steel and should be flat and smooth with rounded edges for most work. Any marks on the face will b ...
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Hardy Hole
An anvil is a metalworking tool consisting of a large block of metal (usually forged or cast steel), with a flattened top surface, upon which another object is struck (or "worked"). Anvils are as massive as practical, because the higher their inertia, the more efficiently they cause the energy of striking tools to be transferred to the work piece. In most cases the anvil is used as a forging tool. Before the advent of modern welding technology, it was the primary tool of metal workers. The great majority of modern anvils are made of cast steel that has been heat treated by either flame or electric induction. Inexpensive anvils have been made of cast iron and low quality steel, but are considered unsuitable for serious use as they deform and lack rebound when struck. Structure The primary work surface of the anvil is known as the face. It is generally made of hardened steel and should be flat and smooth with rounded edges for most work. Any marks on the face will b ...
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Forge
A forge is a type of hearth used for heating metals, or the workplace (smithy) where such a hearth is located. The forge is used by the smith to heat a piece of metal to a temperature at which it becomes easier to shape by forging, or to the point at which work hardening no longer occurs. The metal (known as the "workpiece") is transported to and from the forge using tongs, which are also used to hold the workpiece on the smithy's anvil while the smith works it with a hammer. Sometimes, such as when hardening steel or cooling the work so that it may be handled with bare hands, the workpiece is transported to the slack tub, which rapidly cools the workpiece in a large body of water. However, depending on the metal type, it may require an oil quench or a salt brine instead; many metals require more than plain water hardening. The slack tub also provides water to control the fire in the forge. Types Coal/coke/charcoal forge A forge typically uses bituminous coal, indu ...
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Power Hammer
Power hammers are mechanical forging hammers that use an electrical power source or steam to raise the hammer preparatory to striking, and accelerate it onto the work being hammered. They are also called open die power forging hammers. They have been used by blacksmiths, bladesmiths, metalworkers, and manufacturers since the late 1880s, having replaced trip hammers. Design and operation A typical power hammer consists of a frame, an anvil, and a reciprocating ram holding a hammer head or die. The workpiece is placed on the lower anvil or die and the head or upper die strikes the workpiece. The power hammer is a direct descendant of the trip hammer, differing in that the power hammer stores potential energy in an arrangement of mechanical linkages and springs, in compressed air, or steam, and by the fact that it accelerates the ram on the downward stroke. This provides more force than simply allowing the weight to fall. Predecessors like trip hammers, steam drop hammers, b ...
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Steam Hammer Anvil, Blaenavon
Steam is a substance containing water in the gas phase, and sometimes also an aerosol of liquid water droplets, or air. This may occur due to evaporation or due to boiling, where heat is applied until water reaches the enthalpy of vaporization. Steam that is saturated or superheated is invisible; however, "steam" often refers to wet steam, the visible mist or aerosol of water droplets formed as water vapor condenses. Water increases in volume by 1,700 times at standard temperature and pressure; this change in volume can be converted into mechanical work by steam engines such as reciprocating piston type engines and steam turbines, which are a sub-group of steam engines. Piston type steam engines played a central role in the Industrial Revolution and modern steam turbines are used to generate more than 80% of the world's electricity. If liquid water comes in contact with a very hot surface or depressurizes quickly below its vapor pressure, it can create a steam explosion. Types ...
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Hardy Tools
Hardy tools, also known as anvil tools or bottom tools, are metalworking tools used in anvils. A hardy has a square shank, which prevents it from rotating when placed in the anvil's hardy hole.''The Complete Bladesmith'', p. 10 The term "hardy", used alone, refers to a hot cutting chisel used in the square hole of the anvil. Other bottom tools are identified by function. Typical hardy tools include chisels and bending drifts In applied mechanics, bending (also known as flexure) characterizes the behavior of a slender structural element subjected to an external load applied perpendicularly to a longitudinal axis of the element. The structural element is assumed to .... They are generally used with a matching top tool. Different hardy tools are used to form and cut metal. The swage is used to make metal a specific cross section, usually round for final use as nails, bolts, rods or rivets. The fuller is used to stretch or help bend metal, and make dents and shoulders. Many ...
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Pritchel Hole
A pritchel is a type of punch used in forging, particularly in making nail holes in horseshoes. The horseshoe is heated and a hole is punched through 90 percent of the steel with a forepunch or drift punch. The pointed end of the tool should be kept sharp and so that the burr is cut out smoothly. The punched hole is lined up over the pritchel hole and the pritchel is driven into the hole, knocking out the remaining metal at the bottom of the punched hole. The temperature of the pritchel should be always below the ''red-hot'' stage as the tool itself will bend and lose the temper. When over-heated it is advised to cool it in water intermediately. Back pritcheling The pritchel should normally be driven from the bottom of the shoe, similarly as the nail is driven. ''Back pritcheling'' is the process of driving it from the opposite side —the hoof side— leaving burrs and resulting in the weakening and cutting the nails. Pritchel hole A pritchel hole is a round hole in an anvil. It ...
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Cast Iron
Cast iron is a class of iron–carbon alloys with a carbon content more than 2%. Its usefulness derives from its relatively low melting temperature. The alloy constituents affect its color when fractured: white cast iron has carbide impurities which allow cracks to pass straight through, grey cast iron has graphite flakes which deflect a passing crack and initiate countless new cracks as the material breaks, and ductile cast iron has spherical graphite "nodules" which stop the crack from further progressing. Carbon (C), ranging from 1.8 to 4 wt%, and silicon (Si), 1–3 wt%, are the main alloying elements of cast iron. Iron alloys with lower carbon content are known as steel. Cast iron tends to be brittle, except for malleable cast irons. With its relatively low melting point, good fluidity, castability, excellent machinability, resistance to deformation and wear resistance, cast irons have become an engineering material with a wide range of applications and are ...
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Smith (metalwork)
A metalsmith or simply smith is a craftsperson fashioning useful items (for example, tools, kitchenware, tableware, jewelry, armor and weapons) out of various metals. Smithing is one of the oldest metalworking occupations. Shaping metal with a hammer (forging) is the archetypical component of smithing. Often the hammering is done while the metal is hot, having been heated in a forge. Smithing can also involve the other aspects of metalworking, such as refining metals from their ores (traditionally done by smelting), casting it into shapes (founding), and filing to shape and size. The prevalence of metalworking in the culture of recent centuries has led ''Smith'' and its equivalents in various languages to be a common occupational surname (German Schmidt or Schmied, Portuguese Ferreiro, Ferreira, French Lefèvre, Spanish Herrero, Italian Fabbri, Ferrari, Ferrero, Ukrainian Koval etc.). As a suffix, ''-smith'' connotes a meaning of a specialized craftsperson—for example, ''w ...
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I-beam
An I-beam, also known as H-beam (for universal column, UC), w-beam (for "wide flange"), universal beam (UB), rolled steel joist (RSJ), or double-T (especially in Polish language, Polish, Bulgarian language, Bulgarian, Spanish language, Spanish, Italian language, Italian and German language, German), is a beam (structure), beam with an or -shaped cross section (geometry), cross-section. The horizontal elements of the are flanges, and the vertical element is the "web". I-beams are usually made of structural steel and are used in construction and civil engineering. The web resists shear forces, while the flanges resist most of the bending moment experienced by the beam. The Euler–Bernoulli beam equation shows that the I-shaped section is a very efficient form for carrying both bending and shearing (physics), shear loads in the plane of the web. On the other hand, the cross-section has a reduced capacity in the transverse direction, and is also inefficient in carrying torsion ( ...
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