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AJ-60A
AJ-60A is a solid rocket booster produced by Aerojet Rocketdyne. Up to 2020 they were used as strap-on boosters on the United Launch Alliance Atlas V rocket. History The AJ-60A rocket motor was developed between 1999 and 2003 for use on the Atlas V. On January 19, 2006 the New Horizons spacecraft to Pluto was launched directly into a solar-escape trajectory at from Cape Canaveral using an Atlas V version with 5 of these SRBs and Star 48B third stage. ''New Horizons'' passed the Moon's orbit in just nine hours. In 2015, ULA announced that the Atlas V will switch to new GEM 63 boosters produced by Northrop Grumman Innovation Systems. (GEM 63XL, a stretched version of the GEM 63 booster will be used on the upcoming Vulcan rocket.) The first Atlas V launched with GEM 63 boosters on November 13, 2020. Design AJ-60A is a solid fueled rocket burning HTPB. The casing is composed of a graphite epoxy composite, and the engine throat and nozzle are made of carbon-phenolic composite. As ...
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Atlas V
Atlas V is an expendable launch system and the fifth major version in the Atlas (rocket family), Atlas launch vehicle family. It was originally designed by Lockheed Martin, now being operated by United Launch Alliance (ULA), a joint venture between Lockheed Martin and Boeing. Atlas V is also a major NASA launch vehicle. It is America's longest-serving active rocket. In August 2021, ULA announced that Atlas V would be retired, and all 29 remaining launches had been sold. , 19 launches remain. Each Atlas V launch vehicle consists of two main stages. The first stage (rocketry), first stage is powered by a Russian RD-180 engine manufactured by NPO Energomash, Energomash and burning kerosene and liquid oxygen. The Centaur (rocket stage), Centaur upper stage is powered by one or two American RL10 engine(s) manufactured by Aerojet Rocketdyne and burns liquid hydrogen and liquid oxygen. The Star 48 upper stage was used on the ''New Horizons'' mission as a third stage. strap-on booster, ...
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Graphite-Epoxy Motor
The Graphite-Epoxy Motor (GEM) is a family of solid rocket boosters first developed in the late 1980s and used from 1990 to the present day. GEM motors are manufactured with carbon-fibre-reinforced polymer casings and a fuel consisting of HTPB-bound ammonium perchlorate composite propellant. GEM is currently produced by Northrop Grumman Space Systems. GEM boosters were previously used on the Delta II, Delta III, and Delta IV launch vehicles, and are currently used on the Atlas V. A new variant, the GEM 63XL, is slated to fly as part of the Vulcan Centaur launch vehicle no earlier than the 1st quarter of 2023. Variants Active GEM 63 The GEM 63 was developed by Orbital ATK as a low-cost drop-in replacement for the Aerojet Rocketdyne AJ-60A solid rocket booster used on the Atlas V. Its overall dimensions are very similar to that of the motor it replaces. The Atlas V first flew with the GEM 63 in 2020 on the NROL-101 launch. The booster offers higher performance at about half ...
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Aerojet Rocketdyne
Aerojet Rocketdyne is an American manufacturer of rocket, Hypersonic flight, hypersonic, and electric propulsive systems for space, defense, civil and commercial applications. Headquartered in Sacramento, California, the company is owned by Aerojet Rocketdyne Holdings. Aerojet Rocketdyne was formed in 2013 when Aerojet (then owned by GenCorp) and Pratt & Whitney Rocketdyne were merged, following the latter's acquisition by GenCorp from Pratt & Whitney. On April 27, 2015, the name of the holding company, GenCorp, was changed from ''GenCorp, Inc.'' to ''Aerojet Rocketdyne Holdings, Inc''. Lockheed Martin announced plans to take over Aerojet Rocketdyne on December 20, 2020 as part of a $4.4 billion acquisition; however this was abandoned by Lockheed on February 13, 2022 after opposition from Raytheon Technologies, Raytheon led the Federal Trade Commission, FTC to move to block the acquisition. Products Current engines * RS-25 (LH2/LOX) – Previously known as the Space Shuttle ma ...
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Graphite
Graphite () is a crystalline form of the element carbon. It consists of stacked layers of graphene. Graphite occurs naturally and is the most stable form of carbon under standard conditions. Synthetic and natural graphite are consumed on large scale (300 kton/year, in 1989) for uses in pencils, lubricants, and electrodes. Under high pressures and temperatures it converts to diamond. It is a weak conductor of heat and electricity. Types and varieties Natural graphite The principal types of natural graphite, each occurring in different types of ore deposits, are * Crystalline small flakes of graphite (or flake graphite) occurs as isolated, flat, plate-like particles with hexagonal edges if unbroken. When broken the edges can be irregular or angular; * Amorphous graphite: very fine flake graphite is sometimes called amorphous; * Lump graphite (or vein graphite) occurs in fissure veins or fractures and appears as massive platy intergrowths of fibrous or acicular crystalline ...
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Rocketdyne Engines
Rocketdyne was an American rocket engine design and production company headquartered in Canoga Park, in the western San Fernando Valley of suburban Los Angeles, in southern California. The Rocketdyne Division was founded by North American Aviation (NAA) in 1955, and was later part of Rockwell International (1967–1996) and Boeing (1996–2005). In 2005, the Rocketdyne Division was sold to United Technologies Corporation, becoming Pratt & Whitney Rocketdyne as part of Pratt & Whitney. In 2013, Pratt & Whitney Rocketdyne was sold to GenCorp, which merged it with Aerojet to form Aerojet Rocketdyne.Marjorie Censer(18 Dec 2022) L3Harris moves to acquire Aerojet Rocketdynefor $4.7 billion, after Lockheed Martin ended its attempt for Rocketdyne in Feb 2022 History After World War II, North American Aviation (NAA) was contracted by the Defense Department to study the German V-2 missile and adapt its engine to Society of Automotive Engineers (SAE) measurements and U.S. construction de ...
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Nosecone
A nose cone is the conically shaped forwardmost section of a rocket, guided missile or aircraft, designed to modulate oncoming airflow behaviors and minimize aerodynamic drag. Nose cones are also designed for submerged watercraft such as submarines, submersibles and torpedoes, and in high-speed land vehicles such as rocket cars and velomobiles. Rockets On a suborbital rocket vehicle it consists of a chamber or chambers in which instruments, animals, plants, or auxiliary equipment may be carried, and an outer surface built to withstand high temperatures generated by aerodynamic heating. Much of the fundamental research related to hypersonic flight was done towards creating viable nose cone designs for the atmospheric reentry of spacecraft and ICBM reentry vehicles. In a satellite launch vehicle, the nose cone may become the satellite itself after separating from the final stage of the rocket, or it may be used as a payload fairing to shield the satellite until out of th ...
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Phenolic Resin
Phenol formaldehyde resins (PF) or phenolic resins (also infrequently called phenoplasts) are synthetic polymers obtained by the reaction of phenol or substituted phenol with formaldehyde. Used as the basis for Bakelite, PFs were the first commercial synthetic resins (plastics). They have been widely used for the production of molded products including billiards, billiard balls, laboratory countertops, and as coatings and adhesives. They were at one time the primary material used for the production of circuit boards but have been largely replaced with Epoxy#Electrical systems and electronics, epoxy resins and fiberglass cloth, as with fire-resistant FR-4 circuit board materials. There are two main production methods. One reacts phenol and formaldehyde directly to produce a thermosetting polymer, thermosetting network polymer, while the other restricts the formaldehyde to produce a prepolymer known as novolac which can be moulded and then cured with the addition of more formaldehyde ...
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Carbon
Carbon () is a chemical element with the symbol C and atomic number 6. It is nonmetallic and tetravalent In chemistry, the valence (US spelling) or valency (British spelling) of an element is the measure of its combining capacity with other atoms when it forms chemical compounds or molecules. Description The combining capacity, or affinity of an ...β€”its atom making four electrons available to form covalent bond, covalent chemical bonds. It belongs to group 14 of the periodic table. Carbon makes up only about 0.025 percent of Earth's crust. Three Isotopes of carbon, isotopes occur naturally, Carbon-12, C and Carbon-13, C being stable, while Carbon-14, C is a radionuclide, decaying with a half-life of about 5,730 years. Carbon is one of the Timeline of chemical element discoveries#Ancient discoveries, few elements known since antiquity. Carbon is the 15th Abundance of elements in Earth's crust, most abundant element in the Earth's crust, and the Abundance of the c ...
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Epoxy
Epoxy is the family of basic components or cured end products of epoxy resins. Epoxy resins, also known as polyepoxides, are a class of reactive prepolymers and polymers which contain epoxide groups. The epoxide functional group is also collectively called ''epoxy''. The IUPAC name for an epoxide group is an oxirane. Epoxy resins may be reacted (cross-linked) either with themselves through catalytic homopolymerisation, or with a wide range of co-reactants including polyfunctional amines, acids (and acid anhydrides), phenols, alcohols and thiols (usually called mercaptans). These co-reactants are often referred to as hardeners or curatives, and the cross-linking reaction is commonly referred to as curing. Reaction of polyepoxides with themselves or with polyfunctional hardeners forms a thermosetting polymer, often with favorable mechanical properties and high thermal and chemical resistance. Epoxy has a wide range of applications, including metal coatings, composites, use in ...
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Northrop Grumman Innovation Systems
Northrop Grumman Innovation Systems (NGIS) was a sector (business segment) of Northrop Grumman from 2018 through 2019. It was formed from Orbital ATK Inc. a company which resulted from the merger of Orbital Sciences Corporation and parts of Alliant Techsystems in 2015. Orbital ATK was purchased by Northrop Grumman in 2018. Northrop Grumman Innovation Systems designed, built, and delivered space, defense, and aviation-related systems to customers around the world both as a prime contractor and as a merchant supplier. It had a workforce of approximately 12,000 employees dedicated to aerospace and defense including about 4,000 engineers and scientists; 7,000 manufacturing and operations specialists; and 1,000 management and administration personnel. With Northrop Grumman's reorganization of its divisions effective January 1, 2020, NGIS was split, with most of the sector merging with other Northrop Grumman businesses into a new Space Systems sector. History A merger of Orbital S ...
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Vulcan (rocket)
Vulcan Centaur is a two-stage-to-orbit, heavy-lift launch vehicle that is under development by the United Launch Alliance (ULA) since 2014 with an initial flight expected in early 2023. It is principally designed to meet launch demands for the U.S. government's National Security Space Launch (NSSL) program for use by the United States Space Force and U.S. intelligence agencies for national security satellite launches. The maiden flight is slated to launch Astrobotic Technology's ''Peregrine'' lunar lander for NASA's Commercial Lunar Payload Services (CLPS) program and Kuiper Systems' Kuipersat-1 and Kuipersat-2, no earlier than 2023, after multiple delays from the initially planned first flight in 2019. Description Vulcan is ULA's first new launch vehicle design; it adapts and evolves technologies that were developed for the Atlas V and Delta IV rockets of the USAF's EELV program. The first-stage propellant tanks have the same diameter as the Delta IV Common Booster Core ...
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New Horizons
''New Horizons'' is an Interplanetary spaceflight, interplanetary space probe that was launched as a part of NASA's New Frontiers program. Engineered by the Johns Hopkins University Applied Physics Laboratory (APL) and the Southwest Research Institute (SwRI), with a team led by Alan Stern, the spacecraft was launched in 2006 with the primary mission to perform a Planetary flyby, flyby study of the Pluto system in 2015, and a secondary mission to fly by and study one or more other Kuiper belt objects (KBOs) in the decade to follow, which became a mission to 486958 Arrokoth. It is the List of artificial objects leaving the Solar System, fifth space probe to achieve the escape velocity needed to leave the Solar System. On January 19, 2006, ''New Horizons'' was launched from Cape Canaveral Space Force Station by an Atlas V rocket directly into an Earth-and-solar Escape velocity, escape trajectory with a speed of about . It was the fastest (average speed with respect to Earth) man ...
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