Topic summary
Hybrid rocket

Extracted from the Wikipedia article Hybrid-propellant rocket.
Cast
Hybrid rocket fuel grains can be manufactured via casting techniques, since they are typically a plastic or a rubber. Complex geometries, which are driven by the need for higher fuel mass flow rates, makes casting fuel grains for hybrid rockets expensive and time-consuming due in part to equipment costs. On a larger scale, cast grains must be supported by internal webbing, so that large chunks of fuel do not impact or even potentially block the nozzle. Grain defects are also an issue in larger grains. Traditional fuels that are cast are hydroxyl-terminated polybutadiene (HTPB) and paraffin waxes.