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Cutting tool material

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Cutting tool materials are materials that are used to make cutting tools which are used in machining (drill bits, tool bits, milling cutters, etc.) but not other cutting tools like knives or punches. Cutting tool materials must be harder than the material of the workpiece, even at high temperatures during the process.

Milling cutterMilling cutterMilling cutters are cutting tools typically used in milling machines or to perform milling operations (and occasionally in other machine tools). They remove material by their movement within the machine (e.g., a ball nose mill) or directly from the cutter's shape (e.g., a form tool such as a hobbing cutter). FeaturesMilling cutters come in several shapes and many sizes. There is also a choice of coatings, as well as rake angle and number of cutting surfaces.MachiningMachiningMachining is a manufacturing process where a desired shape or part is created using the controlled removal of material, most often metal, from a larger piece of raw material by cutting. Machining is a form of subtractive manufacturing, which utilizes machine tools, in contrast to additive manufacturing (e.g. 3D printing), which uses controlled addition of material.Drill bitDrill bitType of cutting tool From top: Spade, brad point, masonry, and twist drills bits Drill bit (upper left), mounted on a pistol-grip electric drill A set of masonry drills A drill bit is a cutting tool used with a drill to remove material and create holes, typically with a circular cross-section. Drill bits are available in various sizes and shapes, designed to produce different types of holes in a wide range of materials.Cutting tool (machining)Cutting tool (machining)In the context of machining, a cutting tool or cutter is typically a hardened metal tool that is used to cut, shape, and remove material from a workpiece by means of machining tools as well as abrasive tools by way of shear deformation. The majority of these tools are designed for metals, but are also used on hard rubber, synthetic resins, slate, marble, and other materials.MaterialMaterialA material is a substance or mixture of substances that constitutes an object. Materials can be pure or impure, living or non-living matter. Materials can be classified on the basis of their physical and chemical properties, or on their geological origin or biological function. Materials science is the study of materials, their properties, and their applications.Tool bitTool bitIn machining, a tool bit is a non-rotary cutting tool used in metal lathes, shapers, and planers. Such cutters are also often referred to by the set-phrase name of single-point cutting tool, as distinguished from other cutting tools such as a saw or water jet cutter. The cutting edge is ground to suit a particular machining operation and may be resharpened or reshaped as needed. The ground tool bit is held rigidly by a tool holder while it is cutting.PunchingPunchingPunching is a forming process that uses a punch press to force a tool, called a punch, through the workpiece to create a hole via shearing. Punching is applicable to a wide variety of materials that come in sheet form, including sheet metal, paper, vulcanized fibre and some forms of plastic sheet. The punch often passes through the work into a die. A scrap slug from the hole is deposited into the die in the process.Cemented carbideCemented carbideCemented carbides are a class of hard materials used extensively for cutting tools, as well as in other industrial applications. It consists of fine particles of carbide cemented into a composite by a binder metal. Cemented carbides commonly use tungsten carbide (WC), titanium carbide (TiC), or tantalum carbide (TaC) as the aggregate. Mentions of "carbide" or "tungsten carbide" in industrial contexts usually refer to these cemented composites.Ultrasonic machiningUltrasonic machiningUltrasonic machining is a subtractive manufacturing process that removes material from the surface of a part through high frequency, low amplitude vibrations of a tool against the material surface in the presence of fine abrasive particles. The tool travels vertically or orthogonal to the surface of the part at amplitudes of 0.05 to 0.125 mm (0.002 to 0.005 in.).AbrasiveAbrasiveAn abrasive is a material, often a mineral, that is used to shape or finish a workpiece through rubbing which leads to part of the workpiece being worn away by friction. While finishing a material often means polishing it to gain a smooth, reflective surface, the process can also involve roughening as in satin, matte or beaded finishes. In short, the ceramics which are used to cut, grind and polish other softer materials are known as abrasives.CermetCermetA cermet is a composite material composed of ceramic and metal materials. A cermet can combine attractive properties of both a ceramic, such as high temperature resistance and hardness, and those of a metal, such as the ability to undergo plastic deformation. The metal is used as a binder for an oxide, boride, or carbide. Generally, the metallic elements used are nickel, molybdenum, and cobalt.CeramicCeramicA ceramic is any of the various hard, brittle, heat-resistant, and corrosion-resistantmaterials made by shaping and then firing an inorganic, nonmetallic material, such as clay, at a high temperature. Common examples are earthenware, porcelain, and brick. The earliest ceramics made by humans were fired clay bricks used for building house walls and other structures.

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