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Zinc pest (from German ''Zinkpest''), also known as zinc rot and zamak rot, is a destructive, intercrystalline
corrosion Corrosion is a natural process that converts a refined metal into a more chemically stable oxide. It is the gradual deterioration of materials (usually a metal) by chemical or electrochemical reaction with their environment. Corrosion engine ...
process of
zinc Zinc is a chemical element with the symbol Zn and atomic number 30. Zinc is a slightly brittle metal at room temperature and has a shiny-greyish appearance when oxidation is removed. It is the first element in group 12 (IIB) of the periodi ...
alloy An alloy is a mixture of chemical elements of which at least one is a metal. Unlike chemical compounds with metallic bases, an alloy will retain all the properties of a metal in the resulting material, such as electrical conductivity, ductility, ...
s containing lead impurities. Prepared under the direction of the ASM International Handbook Committee. While impurities of the alloy are the primary cause of the problem, environmental conditions such as high
humidity Humidity is the concentration of water vapor present in the air. Water vapor, the gaseous state of water, is generally invisible to the human eye. Humidity indicates the likelihood for precipitation, dew, or fog to be present. Humidity depe ...
(greater than 65%) may accelerate the process. It was first discovered to be a problem in 1923, and primarily affects
die-cast Die casting is a metal casting process that is characterized by forcing molten metal under high pressure into a mold cavity. The mold cavity is created using two hardened tool steel dies which have been machined into shape and work similarly t ...
zinc articles that were manufactured during the 1920s through 1950s. The
New Jersey Zinc Company New is an adjective referring to something recently made, discovered, or created. New or NEW may refer to: Music * New, singer of K-pop group The Boyz Albums and EPs * ''New'' (album), by Paul McCartney, 2013 * ''New'' (EP), by Regurgitator, ...
developed
zamak ZAMAK (or Zamac, formerly trademarked as MAZAK) is a family of alloys with a base metal of zinc and alloying elements of aluminium, magnesium, and copper. Zamak alloys are part of the zinc aluminium alloy family; they are distinguished from the ...
alloys in 1929 using 99.99% pure zinc metal to avoid the problem, and articles made after 1960 are usually considered free of the risk of zinc pest since the use of purer materials and more controlled manufacturing conditions make zinc pest degradation unlikely. Affected objects may show surface irregularities such as small cracks and fractures, blisters or pitting. Over time, the material slowly expands, cracking, buckling and warping in an
irreversible process In science, a process that is not reversible is called irreversible. This concept arises frequently in thermodynamics. All complex natural processes are irreversible, although a phase transition at the coexistence temperature (e.g. melting of ic ...
that makes the object exceedingly brittle and prone to fracture, and can eventually shatter the object, destroying it altogether. Due to the expansion process, attached normal material may also be damaged. The occurrence and severity of zinc pest in articles made of susceptible zinc alloys depends both on the concentration of lead impurities in the metal and on the storage conditions of the article in the ensuing decades. Zinc pest is dreaded by
collectors Collector(s) may refer to: Arts and entertainment * Collector (character), a fictional character in the Marvel Comics universe * ''Collector'' (2011 film), a 2011 Indian Malayalam film * ''Collector'' (2016 film), a 2016 Russian film * ''Collec ...
of vintage
die-cast Die casting is a metal casting process that is characterized by forcing molten metal under high pressure into a mold cavity. The mold cavity is created using two hardened tool steel dies which have been machined into shape and work similarly t ...
model train Railway modelling (UK, Australia, New Zealand, and Ireland) or model railroading (US and Canada) is a hobby in which rail transport systems are modelled at a reduced scale. The scale models include locomotives, rolling stock, streetcars, t ...
s, toys, or radios, because rare or otherwise valuable items can inescapably be rendered worthless as the process of zinc pest destroys them. Because castings of the same object were usually made from various batches of metal over the production process, some examples of a given toy or model may survive today completely unaffected, while other identical examples may have completely disintegrated. It has also affected carburetors, hubcaps, door handles and automobile trim on cars of the 1920s and 1930s. Since the 1940s, some model railroad hobbyists have claimed, with varying degrees of success, that a method of "pickling" zinc alloy parts by soaking them in
vinegar Vinegar is an aqueous solution of acetic acid and trace compounds that may include flavorings. Vinegar typically contains 5–8% acetic acid by volume. Usually, the acetic acid is produced by a double fermentation, converting simple sugars to et ...
or
oxalic acid Oxalic acid is an organic acid with the systematic name ethanedioic acid and formula . It is the simplest dicarboxylic acid. It is a white crystalline solid that forms a colorless solution in water. Its name comes from the fact that early inve ...
solution for several minutes before painting and assembling them could prevent or delay the effects of zinc pest. Engine parts of older vehicles or airplanes, and military medals made of zinc alloys, may also be affected. In addition, the post-1982 copper-plated zinc
Lincoln cent The Lincoln cent (sometimes called the Lincoln penny) is a one-cent coin that has been struck by the United States Mint since 1909. The obverse or heads side was designed by Victor David Brenner, as was the original reverse, depicting two stalks ...
s have been known to be affected. Zinc pest is different from a superficial white corrosion oxidation process ("''Weissrost''") that may affect some zinc articles, and is not related to
tin pest Tin is a chemical element with the symbol Sn (from la, stannum) and atomic number 50. Tin is a silvery-coloured metal. Tin is soft enough to be cut with little force and a bar of tin can be bent by hand with little effort. When bent, t ...
.


See also

*
Bronze disease Bronze disease is an irreversible and nearly inexorable corrosion process that occurs when chlorides come into contact with bronze or other copper-bearing alloys. It can occur as both a dark green coating, or as a much lighter whitish fuzzy or ...


References

{{reflist Zinc Corrosion