chemical engineering Chemical engineering is an engineering field which deals with the study of the operation and design of chemical plants as well as methods of improving production. Chemical engineers develop economical commercial processes to convert raw materials ...

and related fields, a unit operation is a basic step in a

process A process is a series or set of activities that interact to produce a result; it may occur once-only or be recurrent or periodic. Things called a process include: Business and management * Business process, activities that produce a specific s ...

. Unit operations involve a physical change or chemical transformation such as separation, crystallization, evaporation, filtration, polymerization, isomerization, and other reactions. For example, in milk processing, the following unit operations are involved: homogenization,

pasteurization In food processing, pasteurization (American and British English spelling differences#-ise, -ize (-isation, -ization), also pasteurisation) is a process of food preservation in which packaged foods (e.g., milk and fruit juices) are treated wi ...

, and

packaging Packaging is the science, art and technology of enclosing or protecting products for distribution, storage, sale, and use. Packaging also refers to the process of designing, evaluating, and producing packages. Packaging can be described as a coo ...

. These unit operations are connected to create the overall process. A process may require many unit operations to obtain the desired product from the starting materials, or feedstocks.

History

Historically, the different chemical industries were regarded as different industrial processes and with different principles. Arthur Dehon Little developed the concept of "unit operations" to explain industrial chemistry processes in 1916. In 1923, William H. Walker, Warren K. Lewis and William H. McAdams wrote the book ''The Principles of Chemical Engineering'' and explained that the variety of chemical industries have processes which follow the same physical laws. They summed up these similar processes into unit operations. Each unit operation follows the same physical laws and may be used in all relevant chemical industries. For instance, the same engineering is required to design a mixer for either napalm or porridge, even if the use, market or manufacturers are very different. The unit operations form the fundamental principles of chemical engineering.

Chemical engineering

Chemical engineering unit operations consist of five classes: #Fluid flow processes, including fluids transportation,

filtration Filtration is a physical separation process that separates solid matter and fluid from a mixture using a ''filter medium'' that has a complex structure through which only the fluid can pass. Solid particles that cannot pass through the filte ...

, and solids fluidization. #

Heat transfer Heat transfer is a discipline of thermal engineering that concerns the generation, use, conversion, and exchange of thermal energy (heat) between physical systems. Heat transfer is classified into various mechanisms, such as thermal conduction, ...

processes, including

evaporation Evaporation is a type of vaporization that occurs on the Interface (chemistry), surface of a liquid as it changes into the gas phase. A high concentration of the evaporating substance in the surrounding gas significantly slows down evapora ...

and heat exchange. #

Mass transfer Mass transfer is the net movement of mass from one location (usually meaning stream, phase, fraction, or component) to another. Mass transfer occurs in many processes, such as absorption, evaporation, drying, precipitation, membrane filtra ...

processes, including gas absorption,

distillation Distillation, also classical distillation, is the process of separating the component substances of a liquid mixture of two or more chemically discrete substances; the separation process is realized by way of the selective boiling of the mixt ...

, extraction,

adsorption Adsorption is the adhesion of atoms, ions or molecules from a gas, liquid or dissolved solid to a surface. This process creates a film of the ''adsorbate'' on the surface of the ''adsorbent''. This process differs from absorption, in which a ...

, and

drying Drying is a mass transfer process consisting of the removal of water or another solvent by evaporation from a solid, semi-solid or liquid. This process is often used as a final production step before selling or packaging products. To be consider ...

. #Thermodynamic processes, including gas liquefaction, and

refrigeration Refrigeration is any of various types of cooling of a space, substance, or system to lower and/or maintain its temperature below the ambient one (while the removed heat is ejected to a place of higher temperature).IIR International Dictionary of ...

. #Mechanical processes, including solids transportation, crushing and pulverization, and screening and sieving. Chemical engineering unit operations also fall in the following categories which involve elements from more than one class: * Combination ( mixing) * Separation (distillation,

crystallization Crystallization is a process that leads to solids with highly organized Atom, atoms or Molecule, molecules, i.e. a crystal. The ordered nature of a crystalline solid can be contrasted with amorphous solids in which atoms or molecules lack regu ...

) * Reaction (

chemical reaction A chemical reaction is a process that leads to the chemistry, chemical transformation of one set of chemical substances to another. When chemical reactions occur, the atoms are rearranged and the reaction is accompanied by an Gibbs free energy, ...

) Furthermore, there are some unit operations which combine even these categories, such as reactive distillation and stirred tank reactors. A "pure" unit operation is a physical transport process, while a mixed chemical/physical process requires modeling both the physical transport, such as diffusion, ''and'' the chemical reaction. This is usually necessary for designing catalytic reactions, and is considered a separate discipline, termed

chemical reaction engineering Chemical reaction engineering (reaction engineering or reactor engineering) is a specialty in chemical engineering or industrial chemistry dealing with chemical reactors. Frequently the term relates specifically to catalytic reaction systems wh ...

. Chemical engineering unit operations and chemical engineering unit processing form the main principles of all kinds of chemical industries and are the foundation of designs of chemical plants, factories, and equipment used. In general, unit operations are designed by writing down the balances for the transported quantity for each elementary component (which may be infinitesimal) in the form of equations, and solving the equations for the design parameters, then selecting an optimal solution out of the several possible and then designing the physical equipment. For instance, distillation in a plate column is analyzed by writing down the mass balances for each plate, wherein the known vapor-liquid equilibrium and efficiency, drip out and drip in comprise the total mass flows, with a sub-flow for each component. Combining a stack of these gives the system of equations for the whole column. There is a range of solutions, because a higher reflux ratio enables fewer plates, and vice versa. The engineer must then find the optimal solution with respect to acceptable volume holdup, column height and cost of construction.

References

External links

* {{DEFAULTSORT:Unit Operation ca:Procés unitari pt:Processo unitário pl:Operacja jednostkowa

History

Chemical engineering

See also

References

External links