Semi-steel Casting
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Semi-steel casting is a lower cost method to produce a
casting Casting is a manufacturing process in which a liquid material is usually poured into a mold, which contains a hollow cavity of the desired shape, and then allowed to solidify. The solidified part is also known as a ''casting'', which is ejected ...
that is not quite as strong as a steel casting but less expensive to manufacture. It was used more commonly as a marketing term. The
carbon Carbon () is a chemical element with the symbol C and atomic number 6. It is nonmetallic and tetravalent—its atom making four electrons available to form covalent chemical bonds. It belongs to group 14 of the periodic table. Carbon mak ...
and
silicon Silicon is a chemical element with the symbol Si and atomic number 14. It is a hard, brittle crystalline solid with a blue-grey metallic luster, and is a tetravalent metalloid and semiconductor. It is a member of group 14 in the periodic ta ...
percentages are reduced to the amount approximately consistent with those in steel. This is done using pig iron or
gray iron Gray iron, or grey cast iron, is a type of cast iron that has a graphitic microstructure. It is named after the gray color of the fracture it forms, which is due to the presence of graphite.. It is the most common cast iron and the most widely u ...
casting scrap and reducing the amount of carbon through the addition of relatively pure steel or wrought iron scrap in a well heated
cupola furnace A cupola or cupola furnace is a melting device used in foundries that can be used to melt cast iron, Ni-resist iron and some bronzes. The cupola can be made almost any practical size. The size of a cupola is expressed in diameters and can range ...
. The percentage of carbon is typically between foundry cast iron and wrought iron. 6-pounder and 12-pounder
Wiard rifle The Wiard rifle refers to several weapons invented by Norman Wiard, most commonly a semi-steel light artillery piece in six-pounder and twelve-pounder calibers. About 60 were manufactured between 1861 and 1862 during the American Civil War, at ...
s designed by
Norman Wiard The Wiard rifle refers to several weapons invented by Norman Wiard, most commonly a semi-steel light artillery piece in six-pounder and twelve-pounder calibers. About 60 were manufactured between 1861 and 1862 during the American Civil War, at ...
and used in the American Civil War (1861–1865) were made of semi-steel ( puddled
wrought iron Wrought iron is an iron alloy with a very low carbon content (less than 0.08%) in contrast to that of cast iron (2.1% to 4%). It is a semi-fused mass of iron with fibrous slag inclusions (up to 2% by weight), which give it a wood-like "grain" ...
).Olmstead, pp. 177-178, 268


References

* * * Casting (manufacturing) {{metalworking-stub