A sprocket, sprocket-wheel or chainwheel is a profiled

wheel A wheel is a rotating component (typically circular in shape) that is intended to turn on an axle Bearing (mechanical), bearing. The wheel is one of the key components of the wheel and axle which is one of the Simple machine, six simple machin ...

with teeth that mesh with a chain, rack or other perforated or indented material. The name 'sprocket' applies generally to any wheel upon which radial projections engage a chain passing over it. It is distinguished from a

gear A gear or gearwheel is a rotating machine part typically used to transmit rotational motion and/or torque by means of a series of teeth that engage with compatible teeth of another gear or other part. The teeth can be integral saliences or ...

in that sprockets are never meshed together directly, and differs from a

pulley Sheave without a rope A pulley is a wheel on an axle or shaft enabling a taut cable or belt passing over the wheel to move and change direction, or transfer power between itself and a shaft. A pulley may have a groove or grooves between flan ...

in that sprockets have teeth and pulleys are smooth except for timing pulleys used with toothed belts. Sprockets are used in

bicycle A bicycle, also called a pedal cycle, bike, push-bike or cycle, is a human-powered transport, human-powered or motorized bicycle, motor-assisted, bicycle pedal, pedal-driven, single-track vehicle, with two bicycle wheel, wheels attached to a ...

motorcycle A motorcycle (motorbike, bike; uni (if one-wheeled); trike (if three-wheeled); quad (if four-wheeled)) is a lightweight private 1-to-2 passenger personal motor vehicle Steering, steered by a Motorcycle handlebar, handlebar from a saddle-style ...

tracked vehicles Continuous track or tracked treads are a system of vehicle propulsion used in tracked vehicles, running on a continuous band of treads or track plates driven by two or more wheels. The large surface area of the tracks distributes the we ...

, and other

machine A machine is a physical system that uses power to apply forces and control movement to perform an action. The term is commonly applied to artificial devices, such as those employing engines or motors, but also to natural biological macromol ...

ry either to transmit rotary motion between two shafts where gears are unsuitable or to impart linear motion to a track, tape etc. Perhaps the most common form of sprocket may be found in the bicycle, in which the pedal shaft carries a large sprocket-wheel, which drives a chain, which, in turn, drives a small sprocket on the axle of the rear wheel. Early automobiles were also largely driven by sprocket and chain mechanism, a practice largely copied from bicycles. Sprockets are of various designs, a maximum of efficiency being claimed for each by its originator. Sprockets typically do not have a

flange A flange is a protruded ridge, lip or rim (wheel), rim, either external or internal, that serves to increase shear strength, strength (as the flange of a steel beam (structure), beam such as an I-beam or a T-beam); for easy attachment/transfer o ...

. Some sprockets used with timing belts have flanges to keep the timing belt centered. Sprockets and chains are also used for

power transmission Power transmission is the movement of energy from its place of generation to a location where it is applied to perform useful Mechanical work, work. Power (physics), Power is defined formally as units of energy per unit time. In SI units: :\text ...

from one shaft to another where slippage is not admissible, sprocket chains being used instead of belts or ropes and sprocket-wheels instead of pulleys. They can be run at high speed and some forms of chain are so constructed as to be noiseless even at high speed.

Usage

The term 'sprocket' originally applied to the projection from the wheel that caught on the chain and provided the drive to it. The overall wheel was then termed a 'sprocket wheel'. With time and common use of these devices, the overall wheel became known as a sprocket. The earlier uses would now be seen as archaic.

Transportation

In the case of bicycle chains, it is possible to modify the overall

gear ratio A gear train or gear set is a machine element of a mechanical system formed by mounting two or more gears on a frame such that the teeth of the gears engage. Gear teeth are designed to ensure the Pitch circle diameter (gears), pitch circles of e ...

of the chain drive by varying the diameter (and therefore, the tooth count) of the sprockets on each side of the

chain A chain is a serial assembly of connected pieces, called links, typically made of metal, with an overall character similar to that of a rope in that it is flexible and curved in compression but linear, rigid, and load-bearing in tension. A ...

. This is the basis of

derailleur gears Shimano 600 front derailleur (1980) A derailleur () is a variable-ratio bicycle gearing system consisting of a chain, multiple sprockets of different sizes, and a mechanism to move the chain from one sprocket to another. Modern front and ...

. A multi-speed bicycle, by providing two or three different-sized driving sprockets and up to 12 (as of 2018) different-sized driven sprockets, allows up to 36 different gear ratios. The resulting lower gear ratios make the bike easier to pedal up hills while the higher gear ratios make the bike more powerful to pedal on flats and downhills. In a similar way, manually changing the sprockets on a motorcycle can change the characteristics of acceleration and top speed by modifying the final drive gear ratio. The final drive gear ratio can be calculated by dividing the number of teeth on the rear sprocket by the number of teeth on the counter-shaft sprocket. With respect to the stock gearing on a motorcycle, installing a smaller counter-shaft sprocket (fewer teeth), or a larger rear sprocket (more teeth), produces a lower gear ratio, which increases the acceleration of the motorcycle but decreases its top speed. Installing a larger counter-shaft sprocket, or a smaller rear sprocket, produces a higher gear ratio, which decreases the acceleration of the motorcycle but increases its top speed.

Chain tracked vehicles

In the case of vehicles with caterpillar tracks the engine-driven toothed-wheel transmitting motion to the tracks is known as the ''drive sprocket'' and may be positioned at the front or back of the vehicle, or in some cases both. There may also be a third sprocket, elevated, driving the track.

Film and paper

Sprockets are used in the film transport mechanisms of

movie projector A movie projector (or film projector) is an optics, opto-mechanics, mechanical device for displaying Film, motion picture film by projecting it onto a movie screen, screen. Most of the optical and mechanical elements, except for the illuminat ...

s and

movie camera A movie camera (also known as a film camera and cine-camera) is a type of photographic camera that rapidly takes a sequence of photographs, either onto film stock or an image sensor, in order to produce a moving image to display on a screen. In c ...

s.Motion picture handbook
By Frank Herbert Richardson In this case, the sprocket wheels engage

film perforations Film perforations, also known as perfs and sprocket holes, are the holes placed in the film stock during manufacturing and used for transporting (by sprockets and claws) and steadying (by pin registration) the film. Films may have different type ...

in the

film A film, also known as a movie or motion picture, is a work of visual art that simulates experiences and otherwise communicates ideas, stories, perceptions, emotions, or atmosphere through the use of moving images that are generally, sinc ...

stock. Sprocket feed was also used for

punched tape file:PaperTapes-5and8Hole.jpg, Five- and eight-hole wide punched paper tape file:Harwell-dekatron-witch-10.jpg, Paper tape reader on the Harwell computer with a small piece of five-hole tape connected in a circle – creating a physical program ...

and is used for

paper Paper is a thin sheet material produced by mechanically or chemically processing cellulose fibres derived from wood, Textile, rags, poaceae, grasses, Feces#Other uses, herbivore dung, or other vegetable sources in water. Once the water is dra ...

feed to some

computer printer A printer is a peripheral machine which makes a durable representation of graphics or text, usually on paper. While most output is human-readable, bar code printers are an example of an expanded use for printers. Different types of printer ...

References

External links