Sherardising is a process of
galvanization
Galvanization or galvanizing ( also spelled galvanisation or galvanising) is the process of applying a protective zinc coating to steel or iron, to prevent rusting. The most common method is hot-dip galvanizing, in which the parts are submerged ...
of ferrous metal surfaces, also called vapour galvanising and dry galvanizing. The process is named after British metallurgist
Sherard Osborn Cowper-Coles (son of naval inventor
Cowper Phipps Coles) who invented and patented the method c. 1900.
This process involves heating the steel parts up to c. 500 °C in a closed rotating drum that contains metallic
zinc
Zinc is a chemical element with the symbol Zn and atomic number 30. Zinc is a slightly brittle metal at room temperature and has a shiny-greyish appearance when oxidation is removed. It is the first element in group 12 (IIB) of the periodic t ...
dust and possibly an inert filler, such as sand.
[H. G. Arlt, "Finishes on the Metal Parts of Telephone Apparatus", ''Bell Laboratories Record'', Volume 9(4), 175 (December 1932)] At temperatures above 300 °C, zinc evaporates and diffuses into the steel substrate forming diffusion bonded Zn-Fe-phases.
Sherardising is ideal for small parts and parts that require coating of inner surfaces, such as batches of small items. Part size is limited by drum size. It is reported that pipes up to 6 m in length for the oil industry are sherardised. If the metal surface is free of scale or oxides, no pretreatment is needed. The process is hydrogen-free, hence hydrogen embrittlement is prevented.
Application
During and shortly after
World War I
World War I (28 July 1914 11 November 1918), often abbreviated as WWI, was List of wars and anthropogenic disasters by death toll, one of the deadliest global conflicts in history. Belligerents included much of Europe, the Russian Empire, ...
, German 5
Pfennig
The 'pfennig' (; . 'pfennigs' or ; symbol pf or ₰) or penny is a former German coin or note, which was the official currency from the 9th century until the introduction of the euro in 2002. While a valuable coin during the Middle Ages, ...
and 10 Pfennig coins were sherardised.
Standard
BS EN 13811: 2003 (withdrawn replaced by BS EN ISO 17668:2016)
Sherardizing. Zinc diffusion coatings on ferrous products. Specification
BS EN ISO 14713-3: 2017
Zinc coatings. Guidelines and recommendations for the protection against corrosion of iron and steel in structures. Part 3. Sherardizing
See also
*
Hot-dip galvanization
*
Corrugated galvanised iron
Corrugated galvanised iron or steel, colloquially corrugated iron (near universal), wriggly tin (taken from UK military slang), pailing (in Caribbean English), corrugated sheet metal (in North America) and occasionally abbreviated CGI is a ...
References
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Chemical processes
Corrosion prevention
Metal plating
Zinc
sk:Zinkovanie