An inductive sensor is an electronic device that operates based on the principle of
electromagnetic induction
Electromagnetic or magnetic induction is the production of an electromotive force, electromotive force (emf) across an electrical conductor in a changing magnetic field.
Michael Faraday is generally credited with the discovery of induction in 1 ...
to detect or measure nearby metallic objects. An
inductor
An inductor, also called a coil, choke, or reactor, is a Passivity (engineering), passive two-terminal electronic component, electrical component that stores energy in a magnetic field when an electric current flows through it. An inductor typic ...
develops a
magnetic field
A magnetic field (sometimes called B-field) is a physical field that describes the magnetic influence on moving electric charges, electric currents, and magnetic materials. A moving charge in a magnetic field experiences a force perpendicular ...
when an
electric current
An electric current is a flow of charged particles, such as electrons or ions, moving through an electrical conductor or space. It is defined as the net rate of flow of electric charge through a surface. The moving particles are called charge c ...
flows through it; alternatively, a current will flow through a circuit containing an inductor when the magnetic field through it changes. This effect can be used to detect metallic objects that interact with a magnetic field. Non-metallic substances, such as liquids or some kinds of dirt, do not interact with the magnetic field, so an inductive sensor can operate in wet or dirty conditions.
[Winncy Y. Du, ''Resistive, Capacitive, Inductive, and Magnetic Sensor Technologies'', CRC Press, 2014 , Chapter 4 ''Inductive Sensors'']
Principle
The inductive sensor is based on
Faraday's law of induction. The temporal variations of the
magnetic flux
In physics, specifically electromagnetism, the magnetic flux through a surface is the surface integral of the normal component of the magnetic field B over that surface. It is usually denoted or . The SI unit of magnetic flux is the we ...
through a
coil with turns will induce a
voltage
Voltage, also known as (electrical) potential difference, electric pressure, or electric tension, is the difference in electric potential between two points. In a Electrostatics, static electric field, it corresponds to the Work (electrical), ...
which follows:
:
which can be expressed in a simpler way:
:
by assuming that the induced magnetic field is homogeneous over a section (the magnetic flux will be expressed
).
One form of inductive sensor drives a coil with an
oscillator
Oscillation is the repetitive or periodic variation, typically in time, of some measure about a central value (often a point of equilibrium) or between two or more different states. Familiar examples of oscillation include a swinging pendulum ...
. A metallic object approaching the coil will alter the inductance of the coil, producing a change in frequency or a change in the current in the coil. These changes can be detected, amplified, compared to a threshold and used to switch an external circuit. The coil may have a
ferromagnetic core to make the magnetic field more intense and to increase the sensitivity of the device.
[ A coil with no ferromagnetic core ("air core") can also be used, especially if the oscillator coil must cover a large area.
Another form of inductive sensor uses one coil to produce a changing magnetic field, and a second coil (or other device) to sense the changes in the magnetic field produced by an object, for example, due to eddy currents induced in a metal object.][
]
Applications
Search coil magnetometer
Inductive sensors constitute the main element to build a search coil magnetometer, also known as a search coil. These are used in many fields of research: magnetotellurics
Magnetotellurics (MT) is an Electromagnetism, electromagnetic geophysics, geophysical method for inferring the earth's subsurface electrical conductivity from measurements of natural geomagnetic and geoelectric field variation at the Earth's sur ...
, electromagnetic waves measurement, space magnetometers to investigate electromagnetic waves in space plasma as well as natural electromagnetic waves observations on Earth.
Inductive proximity sensor (proximity switch)
An inductive proximity sensor is a non-contact electronic proximity sensor
A proximity sensor (often simply prox) is a sensor able to detect the presence of nearby objects without any physical contact.
A proximity sensor often emits an Electromagnetic field, electromagnetic field or a beam of electromagnetic radiati ...
. It is used for positioning and detection of metal objects. The sensing range of an inductive switch is dependent on the type of metal being detected. Ferrous metals, such as iron and steel, allow for a longer sensing range, while nonferrous metals, such as aluminum and copper, may reduce the sensing range by up to 60 percent.
Since the output of an inductive sensor has two possible states, an inductive sensor is sometimes referred to as an inductive proximity switch.
The sensor
A sensor is often defined as a device that receives and responds to a signal or stimulus. The stimulus is the quantity, property, or condition that is sensed and converted into electrical signal.
In the broadest definition, a sensor is a devi ...
consists of an induction loop
An induction or inductive loop is an electromagnetic communication or detection system which uses a moving magnet or an alternating current to induce an electric current in a nearby wire. Induction loops are used for transmission and reception of ...
or detector coil. Most often this is physically a number of turns of insulated magnet wire wound around a high magnetic permeability core, such as a ferrite ceramic rod or coil form, and the winding may or may not have a feedback tap some number of turns from one end of the total winding. It is connected to a capacitance to form a tuned frequency oscillator tank circuit. In conjunction with a voltage or current gain device like a transistor or operational amplifier, this forms a tuned frequency oscillator. When power is applied, the resulting oscillation is a high frequency alternating electric current in the coil that has a constantly changing magnetic field
A magnetic field (sometimes called B-field) is a physical field that describes the magnetic influence on moving electric charges, electric currents, and magnetic materials. A moving charge in a magnetic field experiences a force perpendicular ...
able to induce eddy currents in proximal (target) conductors. The closer the target is and the greater its conductivity (metals are good conductors, for example), the greater the induced eddy currents are and the more effect their resulting opposing magnetic fields have on the magnitude and frequency of the oscillation. Its magnitude is reduced as the load is increased in a non-magnetic conductor like aluminum because the induced field in the target opposes the source induction field, lowering net inductive impedance and therefore simultaneously tuning the oscillation frequency higher. But that magnitude is less affected if the target is a highly magnetically permeable material, like iron, as that high permeability increases the coil inductance, lowering the frequency of oscillation.
A change in oscillation magnitude may be detected with a simple amplitude modulation detector like a diode that passes the peak voltage value to a small filter to produce a reflective DC voltage value, while a frequency change may be detected by one of several kinds frequency discriminator circuits, like a phase lock loop detector, to see in what direction and how much the frequency shifts. Either the magnitude change or the amount of frequency change can serve to define a proximity distance at which the sensors go from on to off, or vice versa.
Common applications of inductive sensors include metal detector
A metal detector is an instrument that detects the nearby presence of metal. Metal detectors are useful for finding metal objects on the surface, underground, and under water. A metal detector consists of a control box, an adjustable shaft, and ...
s, traffic light
Traffic lights, traffic signals, or stoplights – also known as robots in South Africa, Zambia, and Namibia – are signaling devices positioned at intersection (road), road intersections, pedestrian crossings, and other locations in order t ...
s, car wash
A car wash, or auto wash, is a facility used to clean the exterior, and in some cases the interior, of motor vehicle, cars. Car washes can be #Self-serve car wash, self-service, full-service (with attendants who wash the vehicle), or #Autom ...
es, and a host of automated industrial processes. Because the sensor does not require physical contact it is particularly useful for applications where access presents challenges or where dirt is prevalent.
Traffic sensor
To control traffic signals at an intersection of roads, an induction loop
An induction or inductive loop is an electromagnetic communication or detection system which uses a moving magnet or an alternating current to induce an electric current in a nearby wire. Induction loops are used for transmission and reception of ...
can be buried in the pavement. A circuit connected to the loop can detect the change in its inductance when a vehicle passes over or stops on the loop. This can be used to detect vehicles and adjust the timing of traffic signals or provide a turning signal at a busy intersection.[Peter J. Yauch, ''Traffic Signal Control Equipment: State of the Art'', Transportation Research Board, 1990, , page 17]
Nuclear magnetic resonance
Inductive sensors, also referred (in this area) as "NMR coils" or "radiofrequency coils", are used to detect the magnetic component of the electromagnetic field associated to the nuclear spin precession in Nuclear magnetic resonance
Nuclear magnetic resonance (NMR) is a physical phenomenon in which nuclei in a strong constant magnetic field are disturbed by a weak oscillating magnetic field (in the near field) and respond by producing an electromagnetic signal with a ...
.
See also
* List of sensors
* Linear variable differential transformer
The linear variable differential transformer (LVDT) – also called linear variable displacement transformer, linear variable displacement transducer, or simply differential transformer – is a type of electrical transformer used for measuring ...
* Magnetic flow meter {{Short description, Device for measuring flow of a fluid
A ''magnetic flow meter'' (mag meter, electromagnetic flow meter) is a transducer that measures fluid flow by the voltage induced across the liquid by its flow through a magnetic field. A ...
* Magnetic Resonance Imaging
Magnetic resonance imaging (MRI) is a medical imaging technique used in radiology to generate pictures of the anatomy and the physiological processes inside the body. MRI scanners use strong magnetic fields, magnetic field gradients, and ...
* Non Destructive Testing
References
* Pavel Ripka, ''Magnetic Sensors and Magnetometers'', Artech House Publishers
S. Tumanski, ''Induction Coil Sensors - a Review''
C. Coillot et al., ''Signal modeling of an MRI ribbon solenoid coil dedicated to spinal cord injury investigations''
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Position sensors