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A man engine is a mechanism of reciprocating ladders and stationary platforms installed in mines to assist the miners' journeys to and from the working levels. It was invented in Germany in the 19th century and was a prominent feature of tin and copper mines in
Cornwall Cornwall (; kw, Kernow ) is a historic county and ceremonial county in South West England. It is recognised as one of the Celtic nations, and is the homeland of the Cornish people. Cornwall is bordered to the north and west by the Atlantic ...
until the beginning of the twentieth century.


Operation

In the Cornish examples the motive power was provided by waterwheels, or one of the mine's steam engines. The steam engine or water wheel would be linked to a series of beams – known as "rods" – fastened together and reaching to the bottom of the mineshaft. These were arranged to offer a reciprocating motion of, typically, twelve to fifteen feet (three to five metres). Small foot platforms were attached to the rods at the same distance apart as the engine stroke and fixed platforms ("sollars") were built onto the shaft walls, spaced to coincide with the top and bottom positions of each of the moving platforms. The moving platforms were often small, typically square, to make the miner stand close to the centre-line of the rod and thus keep a safe distance from the sides of the shaft. For the same reason the grab handles were always fitted directly above the foot platforms. To go up or down, the miner would step onto the travelling platform and allow himself to be carried to the next fixed platform, where he would step off and wait. At the end of the next stroke the next moving platform would line up and he could step onto it and repeat the process. Miners could ascend and descend at the same time: the pause at the changeover point was made long enough (typically between two and eight seconds) for two men to change places. To facilitate this some installations (such as at the Devon Great Consols mine,
Tavistock Tavistock ( ) is an ancient stannary and market town within West Devon, England. It is situated on the River Tavy from which its name derives. At the 2011 census the three electoral wards (North, South and South West) had a population of 13 ...
) had a fixed platform at both sides of the shaft, one side for miners descending and one for those on the ascent. Counterweights – large boxes filled with stones attached through "see-sawing" horizontal beams – were installed to avoid the full weight of the shaft and men bearing on the top linkage. In the deepest mines, which could sink to more than 350 
fathoms A fathom is a unit of length in the imperial and the U.S. customary systems equal to , used especially for measuring the depth of water. The fathom is neither an International Standard (SI) unit, nor an internationally-accepted non-SI unit. Hi ...
(640 metres), extra counterweights were provided at regular intervals, in horizontal side galleries. In a common variation a pair of rods was used, with one on its upstroke as the other descended. The miner hopped from one to the other, rather than waiting at a fixed rest, as they changed direction. Rotary steam engines were found to be more suitable than
beam engines Beam may refer to: Streams of particles or energy *Light beam, or beam of light, a directional projection of light energy **Laser beam *Particle beam, a stream of charged or neutral particles ** Charged particle beam, a spatially localized gro ...
because the steady speed of the heavy flywheel gave a predictable pause between reversals of direction, whereas pistons acting directly on the rods, even when controlled by a cataract governor, could surprise the passenger by irregular waits, longer or shorter. In Cornwall only the Wheal Reeth man engine, Godolphin, (where a pumping engine was converted to this new use) was powered by a piston acting directly on the rods. When not in use for the man engine, it was an advantage that a rotary engine could also be used to power a
whim Whim may refer to: * Whim, U.S. Virgin Islands, a settlement * Whim (mining), a capstan or drum with a vertical axle used in mining * Whim (carriage), a type of carriage * ''Whim'', a reissue of ''Adventures of Wim'', a book by George Cockroft as ...
.


History

The earliest known examples of this device were from the first half of the nineteenth century in the silver mining area of the
Harz mountains The Harz () is a highland area in northern Germany. It has the highest elevations for that region, and its rugged terrain extends across parts of Lower Saxony, Saxony-Anhalt, and Thuringia. The name ''Harz'' derives from the Middle High German ...
, Germany, where they were driven by cranks connected to
water wheels A water wheel is a machine for converting the energy of flowing or falling water into useful forms of power, often in a watermill. A water wheel consists of a wheel (usually constructed from wood or metal), with a number of blades or bucket ...
, although bucket hoists ("Hakenkunst") using the same method of operation had been used in Swedish iron mines since the 17th century. They appear to have evolved from an informal modification to the beam pumps, where the miners used spikes stuck into the wooden pump rods to get themselves carried up the shaft. As beam pumps were universal in deep mines, it was a then simple development to make proper platforms to carry the miners. The first formal engine was installed in 1833 at a mine at
Clausthal Clausthal-Zellerfeld is a town in Lower Saxony, Germany. It is located in the southwestern part of the Harz mountains. Its population is approximately 15,000. The City is the location of the Clausthal University of Technology. The health resort ...
, Lower Saxony, where inspector Wilhelm Albert and manager Georg Dörell fastened foot platforms and hand-holds to adjacent, reciprocating pump rods, using a waterwheel-driven pump put out of use when a new drainage
adit An adit (from Latin ''aditus'', entrance) is an entrance to an underground mine which is horizontal or nearly horizontal, by which the mine can be entered, drained of water, ventilated, and minerals extracted at the lowest convenient level. Adit ...
was made at a lower level. The 1837 man engine at the
Samson Pit The Samson Pit or Samson Mine (german: Grube Samson) is an historic silver mine in Sankt Andreasberg in the Upper Harz region of central Germany.Sankt Andreasberg in the same region is still in use, although converted from water to electric power in 1922. The device was introduced to Cornwall in January 1842, following the award of a premium for the best design, by the
Royal Cornwall Polytechnic Society The Royal Cornwall Polytechnic Society (commonly known as The Poly) is an educational, cultural and scientific charity, as well as a local arts and cinema venue, based in Falmouth, Cornwall, England, United Kingdom. The Society exists to promot ...
. The winner,
Michael Loam Michael Loam (1 November 1797 – 14 July 1871) was an English engineer who introduced the first man engine (a device to carry men up and down the shaft of a mine) into the UK. In 1834, concerned for the health of miners and for the loss in pr ...
, built one for the proprietors of the
Tresavean Mine Tresavean is a hamlet in the parish of Lanner, Cornwall Cornwall (; kw, Kernow ) is a historic county and ceremonial county in South West England. It is recognised as one of the Celtic nations, and is the homeland of the Cornish people. ...
, in Lanner near Redruth. He used a double-rod design, driven by a waterwheel. In October of that year Loam proposed that the water wheel be replaced by a steam engine. A 36-inch bore, 6-foot stroke, double-action steam engine was employed, through reduction
spur gear Spur gears or straight-cut gears are the simplest type of gear. They consist of a cylinder or disk with teeth projecting radially. Viewing the gear at 90 degrees from the shaft length (side on) the tooth faces are straight and aligned parallel to ...
ing of 5:1. At the same time the stroke of the man-engine beams was increased from 6 feet to 12. Coal consumption was 24 
hundredweight The hundredweight (abbreviation: cwt), formerly also known as the centum weight or quintal, is a British imperial and US customary unit of weight or mass. Its value differs between the US and British imperial systems. The two values are distingu ...
(1,200 kg) per day; the engine was in use for only six hours a day, but the boiler was kept at operating temperature continuously. The miners' journey time (in either direction) was reduced from about an hour to twenty-four minutes and output per shift increased by one fifth. More than a dozen examples were installed in Cornish mines by the end of the century, but these were usually of the single-rod type, which was perceived as safer in use. When cable operated winding gear became available the man engines continued in use, particularly in cases where the mineshaft was not truly vertical and winding engines drawing suspended cages could not be used; with the provision of a few well-placed rollers, and “fend offs” mounted on
trunnion A trunnion (from Old French "''trognon''", trunk) is a cylindrical protrusion used as a mounting or pivoting point. First associated with cannons, they are an important military development. Alternatively, a trunnion is a shaft that positions a ...
s, the rods could reach the bottom of a shaft even at a substantial deviation from the vertical. Economics also played a part: the rods needed for pumping could be used for this extra function at little increased cost. Even when skips or kibbles were used in such shafts, (running on "skipways") the tipping motion would make them impractical for carrying men.


Safety

The miners took to these devices without hesitation as their pay was not calculated until they had reached their underground workplace. Contemporary safety studies concluded that, although intrinsically dangerous, the use of a man engine was in practice safer than climbing long ladders: it was less risky to be carried up at the end of a hard shift than to climb a ladder and risk falling because of exhaustion. In some mines, particularly in Germany, wedges or collars placed just above close-fitting rollers, or chains, were installed to limit any drop should a breakage occur.


Levant mine accident

In the afternoon of 20 October 1919 an accident occurred on the man engine at the Levant Mine, St Just, Cornwall. More than 100 miners were on the engine being drawn to the surface when a metal bracket at the top of the rod broke. The heavy timbers crashed down the shaft, carrying the side platforms with them, and 31 men died. The topmost safety cross-piece attached to the rod, which should have caught on a fixed ledge (the "sill") in case of its dropping too far, fell out of alignment because of the breakage and failed to engage. The man engine was not replaced and the lowest levels of the mine were abandoned.


See also

*
Flatrod system {{Short description, Invention The flatrod system (german: italic=yes, Kunstgestänge, Stangenkunst, Stangenwerk, or ''Stangenleitung''; sv, italic=yes, Konstgång or ''Stånggång'') was an invention of the mining industry that enabled the mecha ...


References


External links


Cornwall - Working Conditions In Cornish Tin MinesVideo of Grube Samson man engine in operationOrigin and History of Man Engines (German language with English summary)
{{Authority control Mining equipment Mining in Cornwall 19th century in technology