Function Analysis Diagram
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A function analysis diagram (FAD) is a method used in
engineering design The engineering design process, also known as the engineering method, is a common series of steps that engineers use in creating functional products and processes. The process is highly iterative – parts of the process often need to be repeat ...
to model and visualize the functions and interactions between components of a system or product. It represents the functional relationships through a diagram consisting of blocks, which represent physical components, and labeled relations/arrows between them, which represent useful or harmful functional interactions.


Overview

The FAD method was first proposed in a 1997 patent by the company Invention Machine Corporation as part of their
TRIZ TRIZ (; ) is a methodology that combines an organized, systematic method of problem-solving with analysis and forecasting techniques derived from the study of patterns of invention in global patent literature. The development and improvement of ...
-based software tools. It has been further developed through research collaborations between academia and industry. FAD modeling is considered more intuitive than traditional function analysis methods like function trees and function structures because it incorporates the physical structure of the product. It allows capturing a richer network of functional relationships compared to the linear representations from other methods. The layout of the diagram can also mirror the spatial arrangement of components, conveying additional meaning. By explicitly mapping out functional interactions between components, FAD diagrams help capture the rationale of why a product is designed the way it is. Modeling harmful or undesired functions provides a starting point for generating design improvements.


Modeling

FAD diagrams consist of labelled blocks representing the physical components, users, or environmental resources related to the product. The relations between blocks are shown as labelled arrows that describe useful or harmful functional interactions. For example, a
piston A piston is a component of reciprocating engines, reciprocating pumps, gas compressors, hydraulic cylinders and pneumatic cylinders, among other similar mechanisms. It is the moving component that is contained by a cylinder (engine), cylinder a ...
block can have a "compresses air" relation to a
cylinder A cylinder () has traditionally been a three-dimensional solid, one of the most basic of curvilinear geometric shapes. In elementary geometry, it is considered a prism with a circle as its base. A cylinder may also be defined as an infinite ...
block. More complex FAD models can be created hierarchically by linking diagrams that focus on different system states or levels of detail. Research has developed techniques for providing overview visualizations of the network of linked FAD diagrams. While
natural language A natural language or ordinary language is a language that occurs naturally in a human community by a process of use, repetition, and change. It can take different forms, typically either a spoken language or a sign language. Natural languages ...
terms are often used for labelling functional interactions in FAD, conventions and shorthands can be defined for recurring relation types to approach a
modeling language A modeling language is any artificial language that can be used to express data, information or knowledge or systems in a structure that is defined by a consistent set of rules. The rules are used for interpretation of the meaning of components in ...
. Examples include shorthand notation for effort and flow transformations in
power systems IBM Power Systems is a family of server computers from IBM that are based on its Power processors. It was created in 2008 as a merger of the System p and System i product lines. History IBM had two distinct POWER- and PowerPC-based hardwar ...
.


Intended benefits

Intended benefits of FAD modeling include: * Simple and intuitive notation * Presence of product structure makes it easy to use * Captures richer network of functional relationships * Layout can reflect spatial arrangement of components * Captures design rationale and reasoning * Identifies areas for design improvement * Can represent hierarchical/complex systems


Applications

FAD has been used to model and analyze engineering systems in domains including
aerospace Aerospace is a term used to collectively refer to the atmosphere and outer space. Aerospace activity is very diverse, with a multitude of commercial, industrial, and military applications. Aerospace engineering consists of aeronautics and astron ...
,
manufacturing Manufacturing is the creation or production of goods with the help of equipment, labor, machines, tools, and chemical or biological processing or formulation. It is the essence of the secondary sector of the economy. The term may refer ...
, and power systems. It provides an intuitive representation for sharing and discussing functional knowledge of product designs. Potential applications include: * Capturing design rationale to reflect on decisions * Supporting adaptive and variant design tasks * Enabling reuse of functional knowledge * Revealing areas for design improvement * Improving manufacturing quality and reliability


Tools

While FAD diagrams can be created with general drawing and mapping tools, some engineering design software packages provide specific support for building FAD models. These include: * Decision Rationale editor (DRed) * TechOptimizer (Invention Machine Corporation) * DesignVUE (Imperial College London)


References

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