formation evaluation

In petroleum exploration and development, formation evaluation is used to determine the ability of a borehole to produce petroleum. Essentially, it is the process of "recognizing a commercial well when you drill one".

Modern rotary drilling usually uses a heavy mud as a lubricant and as a means of producing a confining pressure against the formation face in the borehole, preventing blowouts. Only in rare and catastrophic cases, do oil and gas wells ''come in'' with a fountain of gushing oil. In real life, that is a ''blowout''—and usually also a financial and environmental disaster. But controlling blowouts has drawbacks—mud filtrate soaks into the formation around the borehole and a mud cake plasters the sides of the hole. These factors obscure the possible presence of oil or gas in even very porous formations. Further complicating the problem is the widespread occurrence of small amounts of petroleum in the rocks of many sedimentary provinces. In fact, if a sedimentary province is absolutely barren of traces of petroleum, it is not feasible to continue drilling there.

The formation evaluation problem is a matter of answering two questions:
#What are the lower limits for porosity, permeability and upper limits for water saturation that permit profitable production from a particular formation or pay zone; in a particular geographic area; in a particular economic climate.
#Do any of the formations in the well under consideration exceed these lower limits.

It is complicated by the impossibility of directly examining the formation. It is, in short, the problem of looking at the formation ''indirectly''.

Formation evaluation tools

Tools to detect oil and gas have been evolving for over a century. The simplest and most direct tool is well cuttings examination. Some older oilmen ground the cuttings between their teeth and tasted to see if crude oil was present. Today, a wellsite geologist or mudlogger uses a low powered stereoscopic microscope to determine the lithology of the formation being drilled and to estimate porosity and possible oil staining. A portable ultraviolet light chamber or "Spook Box" is used to examine the cuttings for fluorescence. Fluorescence can be an indication of crude oil staining, or of the presence of fluorescent minerals. They can be differentiated by placing the cuttings in a solvent filled watchglass or dimple dish. The solvent is usually carbon tetrachlorethane. Crude oil dissolves and then redeposits as a fluorescent ring when the solvent evaporates. The written strip chart recording of these examinations is called a sample log or mudlog.

Well cuttings examination is a learned skill. During drilling, chips of rock, usually less than about 1/8 inch (6 mm) across, are cut from the bottom of the hole by the bit. Mud, jetting out of holes in the bit under high pressure, washes the cuttings away and up the hole. During their trip to the surface they may circulate around the turning drillpipe, mix with cuttings falling back down the hole, mix with fragments caving from the hole walls and mix with cuttings travelling faster and slower in the same upward direction. They then are screened out of the mudstream by the shale shaker and fall on a pile at its base. Determining the type of rock being drilled at any one time is a matter of knowing the 'lag time' between a chip being cut by the bit and the time it reaches the surface where it is then examined by the wellsite geologist (or mudlogger as they are sometimes called). A sample of the cuttings taken at the proper time will contain the current cuttings in a mixture of previously drilled material. Recognizing them can be very difficult at times, for example after a "bit trip" when a couple of miles of drill pipe has been extracted and returned to the hole in order to replace a dull bit. At such a time there is a flood of foreign material knocked from the borehole walls (cavings), making the mudloggers task all the more difficult.

Coring

One way to get more detailed samples of a formation is by coring. Two techniques commonly used at present. The first is the "whole core", a cylinder of rock, usually about 3" to 4" in diameter and up to to long. It is cut with a "core barrel", a hollow pipe tipped with a ring-shaped diamond chip-studded bit that can cut a plug and bring it to the surface. Often the plug breaks while drilling, usually in shales or fractures and the core barrel jams, slowly grinding the rocks in front of it to powder. This signals the driller to give up on getting a full length core and to pull up the pipe.

Taking a full core is an expensive operation that usually stops or slows drilling for at least the better part of a day. A full core can be invaluable for later reservoir evaluation. Once a section of well has been drilled, there is, of course, no way to core it without drilling another well.

Another, cheaper, technique for obtaining samples of the formation is " Sidewall Coring". One type of sidewall cores is percussion cores. In this method, a steel cylinder—a coring gun—has hollow-point steel bullets mounted along its sides and moored to the gun by short steel cables. The coring gun is lowered to the bottom of the interval of interest and the bullets are fired individually as the gun is pulled up the hole. The mooring cables ideally pull the hollow bullets and the enclosed plug of formation loose and the gun carries them to the surface. Advantages of this technique are low cost and the ability to sample the formation after it has been drilled. Disadvantages are possible non-recovery because of lost or misfired bullets and a slight uncertainty about the sample depth. Sidewall cores are often shot "on the run" without stopping at each core point because of the danger of differential sticking. Most service company personnel are skilled enough to minimize this problem, but it can be significant if depth accuracy is important.

A second method of sidewall coring is rotary sidewall cores. In this method, a circular-saw assembly is lowered to the zone of interest on a wireline, and the core is sawed out. Dozens of cores may be taken this way in one run. This method is roughly 20 times as expensive as percussion cores, but yields a much better sample.

A serious problem with cores is the change they undergo as they are brought to the surface. It might seem that cuttings and cores are very direct samples but the problem is whether the formation at depth will produce oil or gas. Sidewall cores are deformed and compacted and fractured by the bullet impact. Most full cores from any significant depth expand and fracture as they are brought to the surface and removed from the core barrel. Both types of core can be invaded or even flushed by mud, making the evaluation of formation fluids difficult. The formation analyst has to remember that all tools give indirect data.

Mud logging

Mud logging (or Wellsite Geology) is a well logging process in which drilling mud and drill bit cuttings from the formation are evaluated during drilling and their properties recorded on a strip chart as a visual analytical tool and stratigraphic cross sectional representation of the well. The drilling mud which is analyzed for hydrocarbon gases, by use of a gas chromatograph, contains drill bit cuttings which are visually evaluated by a mudlogger and then described in the mud log. The total gas, chromatograph record, lithological sample, pore pressure, shale density,D-exponent, etc. (all lagged parameters because they are circulated up to the surface from the bit) are plotted along with surface parameters such as rate of penetration (ROP), Weight On Bit (WOB),rotation per minute etc. on the mudlog which serve as a tool for the mudlogger, drilling engineers, mud engineers, and other service personnel charged with drilling and producing the well.

Wireline logging

The oil and gas industry uses wireline logging to obtain a continuous record of a formation's rock properties. Wireline logging can be defined as being "The acquisition and analysis of geophysical data performed as a function of well bore depth, together with the provision of related services." Note that "wireline logging" and "mud logging" are not the same, yet are closely linked through the integration of the data sets. The measurements are made referenced to "TAH" - True Along Hole depth: these and the associated analysis can then be used to infer further properties, such as hydrocarbon saturation and formation pressure, and to make further drilling and production decisions.

Wireline logging is performed by lowering a 'logging tool' - or a string of one or more instruments - on the end of a wireline into an oil well (or borehole) and recording petrophysical properties using a variety of sensors. Logging tools developed over the years measure the natural gamma ray, electrical, acoustic, stimulated radioactive responses, electromagnetic, nuclear magnetic resonance, pressure and other properties of the rocks and their contained fluids. For this article, they are broadly broken down by the main property that they respond to.

The data itself is recorded either at surface (real-time mode), or in the hole (memory mode) to an electronic data format and then either a printed record or electronic presentation called a "well log" is provided to the client, along with an electronic copy of the raw data. Well logging operations can either be performed during the drilling process (see Logging While Drilling), to provide real-time information about the formations being penetrated by the borehole, or once the well has reached Total Depth and the whole depth of the borehole can be logged.

Real-time data is recorded directly against measured cable depth. Memory data is recorded against time, and then depth data is simultaneously measured against time. The two data sets are then merged using the common time base to create an instrument response versus depth log. Memory recorded depth can also be corrected in exactly the same way as real-time corrections are made, so there should be no difference in the attainable TAH accuracy.

The measured cable depth can be derived from a number of different measurements, but is usually either recorded based on a calibrated wheel counter, or (more accurately) using magnetic marks which provide calibrated increments of cable length. The measurements made must then be corrected for elastic stretch and temperature.
There are many types of wireline logs and they can be categorized either by their function or by the technology that they use. "Open hole logs" are run before the oil or gas well is lined with pipe or cased. "Cased hole logs" are run after the well is lined with casing or production pipe.
Wireline logs can be divided into broad categories based on the physical properties measured.

Electric logs

In 1928, the Schlumberger brothers in France developed the workhorse of all formation evaluation tools: the electric log. Electric logs have been improved to a high degree of precision and sophistication since that time, but the basic principle has not changed. Most underground formations contain water, often salt water, in their pores. The resistance to electric current of the total formation—rock and fluids—around the borehole is proportional to the sum of the volumetric proportions of mineral grains and conductive water-filled pore space. If the pores are partially filled with gas or oil, which are resistant to the passage of electric current, the bulk formation resistance is higher than for water filled pores. For the sake of a convenient comparison from measurement to measurement, the electrical logging tools measure the resistance of a cubic meter of formation. This measurement is called ''resistivity''.

Modern resistivity logging tools fall into two categories, Laterolog and Induction, with various commercial names, depending on the company providing the logging services.

Laterolog tools send an electric current from an electrode on the sonde directly into the formation. The return electrodes are located either on surface or on the sonde itself. Complex arrays of electrodes on the sonde (guard electrodes) focus the current into the formation and prevent current lines from fanning out or flowing directly to the return electrode through the borehole fluid. Most tools vary the voltage at the main electrode in order to maintain a constant current intensity. This voltage is therefore proportional to the resistivity of the formation. Because current must flow from the sonde to the formation, these tools only work with conductive borehole fluid. Actually, since the resistivity of the mud is measured in series with the resistivity of the formation, laterolog tools give best results when mud resistivity is low with respect to formation resistivity, i.e., in salty mud.

Induction logs use an electric coil in the sonde to generate an alternating current loop in the formation by induction. This is the same physical principle as is used in electric transformers. The alternating current loop, in turn, induces a current in a receiving coil located elsewhere on the sonde. The amount of current in the receiving coil is proportional to the intensity of current loop, hence to the conductivity (reciprocal of resistivity) of the formation. Multiple transmitting and receiving coils are used to focus formation current loops both radially (depth of investigation) and axially (vertical resolution). Until the late 80's, the workhorse of induction logging has been the 6FF40 sonde which is made up of six coils with a nominal spacing of . Since the 90's all major logging companies use so-called array induction tools. These comprise a single transmitting coil and a large number of receiving coils. Radial and axial focusing is performed by software rather than by the physical layout of coils. Since the formation current flows in circular loops around the logging tool, mud resistivity is measured in parallel with formation resistivity. Induction tools therefore give best results when mud resistivity is high with respect to formation resistivity, i.e., fresh mud or non-conductive fluid. In oil-base mud, which is non conductive, induction logging is the only option available.

Until the late 1950s electric logs, mud logs and sample logs comprised most of the oilman's armamentarium. Logging tools to measure porosity and permeability began to be used at that time. The first was the microlog. This was a miniature electric log with two sets of electrodes. One measured the formation resistivity about 1/2" deep and the other about 1"-2" deep. The purpose of this seemingly pointless measurem